Optical QC control: QiTech Control library and shop

User, 19 Oct 2026: check github.com/qitechgmbh/control and
shop.qitech.de/collections/ethercat.

- QiTech Control (LGPL-3.0, Rust on an EtherCrab fork, NixOS, runs
  QiTech's own machines): plan now uses its EtherCAT library qitech_lib,
  pinned, as the layer under our station service; not the full Electron
  app. It has DC SYNC0, SDO/PDO handling, EK1100/EL2809/EL3021/EL3024
  drivers and a CiA402 MINAS A6 servo driver to copy for the A6-EC.
  Drivers to write: EK1101, EL1809, EL3152, EL5101, A6-EC (upstream).
  Kernel: start from QiTech's tested settings (6.18, preempt=full,
  isolcpus 2,3); 6.12 PREEMPT_RT stays the fallback for IgH.
- QiTech shop (new Beckhoff stock from an insolvency, ships worldwide):
  EK1101 EUR 85.13, EL1809 EUR 16.53, EL2809 EUR 41.03, EL9011 EUR 1.76
  replace the geizhals offers, EUR 207.57 less. TwinSAFE and Beckhoff
  STO servo terminals noted, not taken.
- EtherCAT parts EUR 1,684 to 1,897 + 2 servo kits (THB 72k to 80k);
  bench parts about THB 56k; spare coupler/DI/DO now stocked.
- BOM total USD 16,671 to 32,681 (THB 0.55M to 1.08M).
This commit is contained in:
grabowski committed 2026-10-19 10:54:31 +07:00
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@@ -28,15 +28,15 @@ Sensors,Photoelectric presence sensors and one through-beam (the through-beam al
Sensors,"Cylinder position switches (lift up/down, pusher home/out, mandrel open/clamped)",6,SMC D-M9 class,25,60,150,360,each; estimate
Sensors,"Spindle incremental encoder, RS-422 line driver, 5 V, 2,000 to 2,500 pulses a turn: A/B clock both line-scans, A/B/Z to the EL5101",1,Omron E6B2-CWZ1X 2000 P/R class,53,282,53,282,"E6B2-CWZ1X 2000 P/R listing EUR 45.52 to GHH60 2500 P/R line driver EUR 187.83 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT; marketplace sellers, test on the bench); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Sensors,"Thermal camera (option, not in the total)",0 (1 optional),Optris Xi 400,2100,3000,0,0,"from EUR 1,950 (Optris); USD 2,995 (moviTHERM)"
Control,"EtherCAT station controller: fanless mini PC, Intel N100, 2 or more Intel i226-V ports, NixOS with PREEMPT_RT, open-source EtherCAT master (EtherCrab, IgH fallback)",1,ANDAQI RS55 / MNBOXCONET P2-N100 / AIOPCWA AI201-TF,455,685,455,685,"EUR 393.99 to 455.99 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/mini-pc-barebone-netzwerk-pc-intel-n100-a2926989.html); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,EtherCAT coupler,1,Beckhoff EK1100,174,295,174,295,"EUR 150.75 to 255.43, no current offer (geizhals.de/144468496, 19 Oct 2026)"
Control,"16 digital inputs, 24 V: photoelectric sensors, cylinder switches, safety status",1,Beckhoff EL1809,109,141,109,141,"EUR 93.97 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/1371087148); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,"16 digital outputs, 24 V, 0.5 A: valves, stack light, light enable",1,Beckhoff EL2809,119,155,119,155,"EUR 102.97 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/1371087504); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,"EtherCAT station controller: fanless mini PC, Intel N100, 2 or more Intel i226-V ports, NixOS real-time tuned, station service on QiTech's open-source EtherCAT library (EtherCrab based; IgH fallback)",1,ANDAQI RS55 / MNBOXCONET P2-N100 / AIOPCWA AI201-TF,455,685,455,685,"EUR 393.99 to 455.99 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/mini-pc-barebone-netzwerk-pc-intel-n100-a2926989.html); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,EtherCAT coupler (the EK1101 adds an ID switch),1,Beckhoff EK1101,98,128,98,128,"EUR 85.13, 148 in stock (QiTech community shop (shop.qitech.de, new in original box from an insolvency, 19 Oct 2026, incl. 19% German VAT: shop.qitech.de/products/beckhoff-ek1101); high end +30% for shipping from Darmstadt and Thai duty and VAT (estimate)"
Control,"16 digital inputs, 24 V: photoelectric sensors, cylinder switches, safety status",1,Beckhoff EL1809,19,25,19,25,"EUR 16.53, 157 in stock (QiTech community shop (shop.qitech.de, new in original box from an insolvency, 19 Oct 2026, incl. 19% German VAT: shop.qitech.de/products/beckhoff-el1809); high end +30% for shipping from Darmstadt and Thai duty and VAT (estimate)"
Control,"16 digital outputs, 24 V, 0.5 A: valves, stack light, light enable",1,Beckhoff EL2809,47,62,47,62,"EUR 41.03, 104 in stock (QiTech community shop (shop.qitech.de, new in original box from an insolvency, 19 Oct 2026, incl. 19% German VAT: shop.qitech.de/products/beckhoff-el2809); high end +30% for shipping from Darmstadt and Thai duty and VAT (estimate)"
Control,"2 analog inputs, 4 to 20 mA: the two warp lasers",1,Beckhoff EL3152,241,314,241,314,"EUR 208.90 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/185886294); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,"Incremental encoder interface, RS-422, 5 V encoder supply: spindle encoder count and index latch",1,Beckhoff EL5101,336,437,336,437,"EUR 291.04 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/2974477757); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,End cap,1,Beckhoff EL9011,5,7,5,7,"EUR 4.33 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/455904583); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,End cap,1,Beckhoff EL9011,2,3,2,3,"EUR 1.76, 131 in stock (QiTech community shop (shop.qitech.de, new in original box from an insolvency, 19 Oct 2026, incl. 19% German VAT: shop.qitech.de/products/beckhoff-el9011); high end +30% for shipping from Darmstadt and Thai duty and VAT (estimate)"
Control,"Edge PC with GPU, 4 GigE PoE ports, NixOS",1,,1500,3200,1500,3200,"qscompute buying guides 2026: USD 1,490 to 3,200"
Control,"HMI: 10.1 inch PCAP touch monitor, 7H glass, showing the station's browser page",1,iiyama ProLite TF1015MC-B3,360,468,360,468,"EUR 311.90 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/iiyama-prolite-tf1015mc-b3-a3228748.html); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,"Safety: relay for e-stop and door switch, 2 contactors in series in the drive supply (the 100 W kit has no STO), e-stop button, reset button",1 lot,"Pilz PNOZ s3 750103, Siemens 3RT2015 24 V DC coil, Schneider Harmony e-stop",300,389,300,389,"PNOZ s3 EUR 148.38, 3RT2015-1BB41 EUR 27.95 each, e-stop EUR 45.08 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT); reset button EUR 10 (estimate); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)"
Control,"Cabinet, 24 V 120 W supply, breakers, terminals, wiring, shielded EtherCAT patch cables, stack light",1 lot,Mean Well SDR-120-24 supply,800,2000,800,2000,"estimate; Mean Well SDR-120-24 from EUR 38.87 and shielded Cat5e patch cables from EUR 0.62 (geizhals.de, 19 Oct 2026)"
Total,"Hardware per station, thermal camera excluded",,,,,16912,33061,sum of the lines above
Total,"Hardware per station, thermal camera excluded",,,,,16671,32681,sum of the lines above
1 group item qty example unit_usd_low unit_usd_high line_usd_low line_usd_high source
28 Sensors Cylinder position switches (lift up/down, pusher home/out, mandrel open/clamped) 6 SMC D-M9 class 25 60 150 360 each; estimate
29 Sensors Spindle incremental encoder, RS-422 line driver, 5 V, 2,000 to 2,500 pulses a turn: A/B clock both line-scans, A/B/Z to the EL5101 1 Omron E6B2-CWZ1X 2000 P/R class 53 282 53 282 E6B2-CWZ1X 2000 P/R listing EUR 45.52 to GHH60 2500 P/R line driver EUR 187.83 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT; marketplace sellers, test on the bench); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)
30 Sensors Thermal camera (option, not in the total) 0 (1 optional) Optris Xi 400 2100 3000 0 0 from EUR 1,950 (Optris); USD 2,995 (moviTHERM)
31 Control EtherCAT station controller: fanless mini PC, Intel N100, 2 or more Intel i226-V ports, NixOS with PREEMPT_RT, open-source EtherCAT master (EtherCrab, IgH fallback) EtherCAT station controller: fanless mini PC, Intel N100, 2 or more Intel i226-V ports, NixOS real-time tuned, station service on QiTech's open-source EtherCAT library (EtherCrab based; IgH fallback) 1 ANDAQI RS55 / MNBOXCONET P2-N100 / AIOPCWA AI201-TF 455 685 455 685 EUR 393.99 to 455.99 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/mini-pc-barebone-netzwerk-pc-intel-n100-a2926989.html); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)
32 Control EtherCAT coupler EtherCAT coupler (the EK1101 adds an ID switch) 1 Beckhoff EK1100 Beckhoff EK1101 174 98 295 128 174 98 295 128 EUR 150.75 to 255.43, no current offer (geizhals.de/144468496, 19 Oct 2026) EUR 85.13, 148 in stock (QiTech community shop (shop.qitech.de, new in original box from an insolvency, 19 Oct 2026, incl. 19% German VAT: shop.qitech.de/products/beckhoff-ek1101); high end +30% for shipping from Darmstadt and Thai duty and VAT (estimate)
33 Control 16 digital inputs, 24 V: photoelectric sensors, cylinder switches, safety status 1 Beckhoff EL1809 109 19 141 25 109 19 141 25 EUR 93.97 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/1371087148); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate) EUR 16.53, 157 in stock (QiTech community shop (shop.qitech.de, new in original box from an insolvency, 19 Oct 2026, incl. 19% German VAT: shop.qitech.de/products/beckhoff-el1809); high end +30% for shipping from Darmstadt and Thai duty and VAT (estimate)
34 Control 16 digital outputs, 24 V, 0.5 A: valves, stack light, light enable 1 Beckhoff EL2809 119 47 155 62 119 47 155 62 EUR 102.97 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/1371087504); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate) EUR 41.03, 104 in stock (QiTech community shop (shop.qitech.de, new in original box from an insolvency, 19 Oct 2026, incl. 19% German VAT: shop.qitech.de/products/beckhoff-el2809); high end +30% for shipping from Darmstadt and Thai duty and VAT (estimate)
35 Control 2 analog inputs, 4 to 20 mA: the two warp lasers 1 Beckhoff EL3152 241 314 241 314 EUR 208.90 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/185886294); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)
36 Control Incremental encoder interface, RS-422, 5 V encoder supply: spindle encoder count and index latch 1 Beckhoff EL5101 336 437 336 437 EUR 291.04 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/2974477757); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)
37 Control End cap 1 Beckhoff EL9011 5 2 7 3 5 2 7 3 EUR 4.33 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/455904583); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate) EUR 1.76, 131 in stock (QiTech community shop (shop.qitech.de, new in original box from an insolvency, 19 Oct 2026, incl. 19% German VAT: shop.qitech.de/products/beckhoff-el9011); high end +30% for shipping from Darmstadt and Thai duty and VAT (estimate)
38 Control Edge PC with GPU, 4 GigE PoE ports, NixOS 1 1500 3200 1500 3200 qscompute buying guides 2026: USD 1,490 to 3,200
39 Control HMI: 10.1 inch PCAP touch monitor, 7H glass, showing the station's browser page 1 iiyama ProLite TF1015MC-B3 360 468 360 468 EUR 311.90 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT: geizhals.de/iiyama-prolite-tf1015mc-b3-a3228748.html); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)
40 Control Safety: relay for e-stop and door switch, 2 contactors in series in the drive supply (the 100 W kit has no STO), e-stop button, reset button 1 lot Pilz PNOZ s3 750103, Siemens 3RT2015 24 V DC coil, Schneider Harmony e-stop 300 389 300 389 PNOZ s3 EUR 148.38, 3RT2015-1BB41 EUR 27.95 each, e-stop EUR 45.08 (geizhals.de, 19 Oct 2026, lowest listed price incl. 19% German VAT); reset button EUR 10 (estimate); high end +30% for shipping, Thai duty and VAT or a Thai distributor (estimate)
41 Control Cabinet, 24 V 120 W supply, breakers, terminals, wiring, shielded EtherCAT patch cables, stack light 1 lot Mean Well SDR-120-24 supply 800 2000 800 2000 estimate; Mean Well SDR-120-24 from EUR 38.87 and shielded Cat5e patch cables from EUR 0.62 (geizhals.de, 19 Oct 2026)
42 Total Hardware per station, thermal camera excluded 16912 16671 33061 32681 sum of the lines above