Biomass steam in both plans, PV on the factory roof only
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User, 17 Oct 2026: "only put solar on the factory, prepare the other buildings for solar, option a and b should operate on biomass". - Steam: two 500 kg/h biomass modules (Getabec class, 6M to 10M THB) plus a fuel store and handling block (1M to 2M, estimate) in both plans; the electric bank becomes the alternative. ~0.67M THB of fuel a year against ~4.9M for electric steam; grid demand ~264 kW instead of ~980 kW. - Solar: ~520 kWp on the factory roof (the biomass-case optimum is ~500 to 550 kWp, hourly sketch in sustainability.md "PV size with biomass steam"); office roof and parking canopies built PV-ready (~120 kWp later). ~87 % used on site, ~61 % of the plant's electricity. - Calculator: biomass default, bFuel row, pvKWp 520, pvSelf 87, iso fills the factory roof first and shows the other roofs as PV-ready. - Numbers: launch plant ~168M / 232M / 296M with contingency; Plan A ~182M (~2M above 180M: the Chinese-route lever priced only electric boilers; a Chinese biomass quote is the way back), Plan B ~217M (label ~215M), ~35M more. Calculator EBITDA A 2.17M, B 2.23M USD. - CSV, total-investment, revenue-model, sustainability, scale, biomass, site-candidates, boi, steam-cooling, construction RFQ (canopies PV-ready), README, roadmap; business plan draft 0.3 rebuilt (A and B 63 pages) with new renders.
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@@ -51,7 +51,7 @@ on two shifts (estimate: the [scale](../scale.md) basis gives ~0.71 to
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| Cutting room: Sillitoe SDMS, spare cutterhead and support, mastering console and chain, monitoring, room build-out | 200k – 350k | 6.6M – 11.6M | SDMS list price USD 125k (ex tax and shipping); the rest estimate |
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| Metrology and QC stack (XRF, laser confocal, wide-area profiler, inline vision on three presses, audio station) | 350k – 810k | 11.6M – 26.7M | estimate, phaseable ([quality automation](../quality-automation.md)) |
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| PVC lab, day-one tier | 55k – 150k | 1.8M – 5.0M | estimate, [quality automation](../quality-automation.md) |
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| Utilities, solar, battery, HVAC, clean zones, racking | 1,042k – 1,707k | 34.4M – 56.3M | [utilities CSV](utilities-investment.csv) baseline re-sized for three presses: chiller bank two modules instead of three; PV on every roof and canopy (~640 kWp, user decision 17 October 2026) at 20 to 26 THB/W installed and the battery installed (Thai market prices checked October 2026, sources in the CSV) |
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| Utilities, steam, solar, battery, HVAC, clean zones, racking | 1,045k – 1,764k | 34.5M – 58.2M | [utilities CSV](utilities-investment.csv) baseline re-sized for three presses: chiller bank two modules instead of three; **biomass steam** (two 500 kg/h modules, 6M to 10M THB, plus the fuel store and handling, 1M to 2M) and **PV on the factory roof** (~520 kWp at 20 to 26 THB/W installed; office roof and parking canopies PV-ready), both user decisions of 17 October 2026; the battery installed (Thai market prices checked October 2026, sources in the CSV) |
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| Building ~1,500 m² plus civil and site works | 650k – 1,100k | 21.4M – 36.3M | estimate at 12,000 – 20,000 THB/m² plus ~20 % site works; soil is the main variable |
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| Overhead crane, runway, frame premium, machine door | 97k – 227k | 3.2M – 7.5M | estimate, [crane, workshop and tours](../crane-workshop-tours.md) |
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| Maintenance workshop and machine bay fit-out | 30k – 76k | 1.0M – 2.5M | estimate, same |
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@@ -61,9 +61,9 @@ on two shifts (estimate: the [scale](../scale.md) basis gives ~0.71 to
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| Cassette duplication and CD-R duplication | 55k – 190k | 1.8M – 6.3M | estimate, business plan sections 4.8 and 4.9 |
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| Freight, installation, commissioning, training (Pheenix, Sibert, Sillitoe, Newbilt beyond its quoted 5 days) | 150k – 300k | 5.0M – 9.9M | estimate |
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| Working capital, PVC stock, spares, lease deposit, first-year rent | 135k – 290k | 4.5M – 9.6M | estimate; land is leased, so no land purchase |
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| Subtotal | ~4.42M – 7.73M | ~146M – 255M | midpoint ~6.08M USD, ~201M THB |
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| Contingency 15 % | ~0.66M – 1.16M | ~22M – 38M | |
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| **Total, launch plant** | **~5.1M – 8.9M USD** | **~168M – 294M THB** | midpoint ~6.99M USD, ~231M THB |
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| Subtotal | ~4.42M – 7.79M | ~146M – 257M | midpoint ~6.11M USD, ~202M THB |
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| Contingency 15 % | ~0.66M – 1.17M | ~22M – 39M | |
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| **Total, launch plant** | **~5.1M – 9.0M USD** | **~168M – 296M THB** | midpoint ~7.02M USD, ~232M THB |
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Not in the total: a **reserve for the ramp-up** (staff hired before first
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revenue, overheads until volume covers them; ~10M to 20M THB, estimate),
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@@ -144,11 +144,20 @@ versions** for the investor, built from the same documents:
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First drawn as five presses at ~225M THB (Plan A plus 25 %); re-defined
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by the user on 17 October 2026 ("plan b should also only start with 1
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duplex and 1 classic, but with all levers"). In both plans the second
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Duplex system is a growth step from revenue. On 17 October 2026 the
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solar array was sized to every roof and canopy (~640 kWp, "use as much
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roof space as possible"); that raised Plan B from ~208M to ~216M and
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Plan A's solar lever from ~9.7M to ~17.5M, and left Plan A's price as
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it was, because Plan A leases the array.
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Duplex system is a growth step from revenue.
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- **Both run on biomass steam, with PV on the factory roof only**
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(user, 17 October 2026: "only put solar on the factory, prepare the
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other buildings for solar, option a and b should operate on biomass").
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The office roof and the parking canopies are built PV-ready. With
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biomass the plant's running load falls to ~230 kW, so the best array
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is ~500 to 550 kWp ([sustainability](../sustainability.md#pv-size-with-biomass-steam)),
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about the ~520 kWp factory roof. Against the earlier electric steam
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and ~640 kWp, in Plan B the biomass boilers and fuel store add ~3.8M
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at the midpoint over the Thai electric bank and the smaller array saves
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~2.8M, so it rises from ~216M to **~217M**; Plan A leases the array and
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had the cheaper Chinese electric boilers, so it takes the full ~5.4M,
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from ~177M to **~182M**. Biomass saves ~4.2M THB a year of steam energy
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(calculator).
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Both are priced **without contingency** (user decision) and **with the
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ramp-up reserve**, because the reserve is cash the investor puts in
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@@ -157,26 +166,26 @@ reference plus 20 % in both. Midpoints, estimates:
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| Plan A: launch plant with six levers | Saves | Subtotal after it |
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| Launch plant, every block, no contingency | | ~200.6M THB (~6.08M USD) |
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| Solar (~640 kWp on every roof and canopy) and battery through a solar PPA (the installer owns and finances the array, the plant buys the power) | ~17.5M | ~183.1M |
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| Metrology launch tier: XRF, inline vision and audio station at launch; laser confocal and wide-area profiler (USD 180k to 350k) bought from revenue | ~8.8M | ~174.4M |
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| Visitor corridor built later; no public tours at first | ~3.6M | ~170.8M |
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| Cassette and CD-R duplication later | ~4.0M | ~166.8M |
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| Crane rented for the installations; frame, runway and machine door stay crane-ready | ~3.2M | ~163.6M |
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| Boilers and compressor through the Chinese route ([Chinese suppliers](../suppliers/china-utilities.md)) | ~1.9M | **~161.7M (~4.90M USD)** |
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| Launch plant, every block, no contingency | | ~201.6M THB (~6.11M USD) |
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| Solar (~520 kWp on the factory roof) and battery through a solar PPA (the installer owns and finances the array, the plant buys the power) | ~14.7M | ~186.9M |
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| Metrology launch tier: XRF, inline vision and audio station at launch; laser confocal and wide-area profiler (USD 180k to 350k) bought from revenue | ~8.8M | ~178.1M |
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| Visitor corridor built later; no public tours at first | ~3.6M | ~174.5M |
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| Cassette and CD-R duplication later | ~4.0M | ~170.5M |
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| Crane rented for the installations; frame, runway and machine door stay crane-ready | ~3.2M | ~167.3M |
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| Compressor through the Chinese route ([Chinese suppliers](../suppliers/china-utilities.md)); the route priced only electric boilers, so with biomass it saves only the compressor | ~0.25M | **~167.1M (~5.06M USD)** |
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| Ramp-up reserve | | +10M to 20M |
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| **Plan A** | | **~177M THB (~5.35M USD)**, ~127M to 226M from the low to the high end of every block |
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| **Plan A** | | **~182M THB (~5.52M USD)**, ~2M above 180M at the midpoint (177M with the reserve's low end); ~132M to 233M from the low to the high end of every block |
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| Plan B: the launch plant, everything in | USD | THB |
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|---|---|---|
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| Launch plant, every block, no contingency (the six lever items included: owned solar (~640 kWp) and battery ~17.5M, full metrology ~8.8M, visitor corridor ~3.6M, cassette and CD-R ~4.0M, bought crane ~3.2M, Thai boilers and compressor ~1.9M, together ~39M THB at the midpoint) | 4.42M – 7.73M | ~146M – 255M, **~200.6M (~6.08M USD)** at the midpoint |
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| Launch plant, every block, no contingency (the six lever items included: owned solar (~520 kWp) and battery ~14.7M, full metrology ~8.8M, visitor corridor ~3.6M, cassette and CD-R ~4.0M, bought crane ~3.2M, Thai compressor ~0.25M, together ~34.5M THB at the midpoint) | 4.42M – 7.79M | ~146M – 257M, **~201.6M (~6.11M USD)** at the midpoint |
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| Ramp-up reserve | | +10M to 20M |
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| **Plan B** | | **~216M THB (~6.53M USD): ~215M**, ~156M to 275M from the low to the high end of every block |
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| **Plan B** | | **~217M THB (~6.56M USD): ~215M**, ~156M to 277M from the low to the high end of every block |
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Plan B costs ~39M THB (~22 %) more than Plan A and, at the midpoint,
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stays just within the investor's 180M THB plus 20 % (216M; its high end,
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~275M, does not). It keeps what Plan A leases or defers:
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owned solar on every roof and canopy and the battery, the full
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Plan B costs ~35M THB (~19 %) more than Plan A and, at the midpoint,
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sits ~0.6M above the investor's 180M THB plus 20 % (216M) and 8.4M under
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the 225M mark (its high end, ~277M, is above both). It keeps what Plan A leases or defers:
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owned solar on the factory roof and the battery, the full
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metrology stack from the first release, the visitor corridor and tours
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from the start, cassette and CD-R, the bought crane, Thai-supplied
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utilities with local service. Both plans have the same three presses and
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@@ -189,17 +198,17 @@ both as presets.
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**Not in either plan price:**
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- **Contingency.** The blocks are budgetary (plus or minus 30 to 50 % on
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the estimates, top of this page), so the plans carry no buffer for
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quotes landing high. At this page's 15 % that would be ~24M THB on
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quotes landing high. At this page's 15 % that would be ~25M THB on
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Plan A and ~30M on Plan B at the midpoint.
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- The central hydraulic plant (not costed yet), the archive's mobile
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shelving (to quote), CD replication, financing costs, currency moves,
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and Thai duty and import VAT (the blocks assume BOI promotion).
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**What decides between them:** not demand, since both make the same
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records, but whether the investor funds ~39M THB more at launch for what
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records, but whether the investor funds ~35M THB more at launch for what
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Plan A leases or buys from revenue. On the modelled numbers Plan B's
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extra earns little: the same EBITDA in the revenue model (the calculator
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puts Plan B ~0.07M USD a year ahead, the PPA power bill its owned array
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puts Plan B ~0.06M USD a year ahead, the PPA power bill its owned array
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avoids), more depreciation and a longer payback;
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its case rests on that bill and on what the operating table leaves out:
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full stamper metrology for the traceability pitch from the first release,
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@@ -209,7 +218,10 @@ installations (Announcement 3/2568, in force 1 July 2025; only the
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battery may still qualify, see [BOI](../boi.md)), so owning the array
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earns no tax benefit, only the bill. Most of Plan B's items can be added
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to Plan A later from revenue; the corridor is cheaper to have from the
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start. Both plans keep the second Duplex as a growth step, with its
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start. **Plan A over 180M:** the way back is a quote for a Chinese
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biomass boiler (ZOZEN, Sitong, Taiguo and Yongxing build them; none
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priced yet): ~2M or more below the Getabec-class package brings Plan A
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to 180M at the midpoint. Both plans keep the second Duplex as a growth step, with its
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floor, utility positions and ring-main tees reserved: ~15.4M THB at the
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midpoint for the system (~8.7M), a third chiller module CH-3 (~2.1M),
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their freight and installation (~1.2M) and the working capital for the
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