Biomass steam in both plans, PV on the factory roof only
Deploy test site / deploy (push) Successful in 49s

User, 17 Oct 2026: "only put solar on the factory, prepare the other
buildings for solar, option a and b should operate on biomass".

- Steam: two 500 kg/h biomass modules (Getabec class, 6M to 10M THB) plus
  a fuel store and handling block (1M to 2M, estimate) in both plans; the
  electric bank becomes the alternative. ~0.67M THB of fuel a year against
  ~4.9M for electric steam; grid demand ~264 kW instead of ~980 kW.
- Solar: ~520 kWp on the factory roof (the biomass-case optimum is ~500 to
  550 kWp, hourly sketch in sustainability.md "PV size with biomass
  steam"); office roof and parking canopies built PV-ready (~120 kWp
  later). ~87 % used on site, ~61 % of the plant's electricity.
- Calculator: biomass default, bFuel row, pvKWp 520, pvSelf 87, iso fills
  the factory roof first and shows the other roofs as PV-ready.
- Numbers: launch plant ~168M / 232M / 296M with contingency; Plan A
  ~182M (~2M above 180M: the Chinese-route lever priced only electric
  boilers; a Chinese biomass quote is the way back), Plan B ~217M (label
  ~215M), ~35M more. Calculator EBITDA A 2.17M, B 2.23M USD.
- CSV, total-investment, revenue-model, sustainability, scale, biomass,
  site-candidates, boi, steam-cooling, construction RFQ (canopies
  PV-ready), README, roadmap; business plan draft 0.3 rebuilt (A and B
  63 pages) with new renders.
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grabowski committed 2026-10-17 20:24:55 +07:00
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@@ -161,7 +161,7 @@ PIR.
| Paving — heavy duty | **1,608 m²** rigid reinforced concrete for laden trucks: truck apron, dock face, internal circulation road, Phase 2 link |
| Paving — general | **2,779 m²** lighter hardstanding: car park, yard and margins |
| **Paving total** | **4,387 m²** — see note below |
| Car/scooter parking | Roofed canopies: **27.7 × 7.0 m (195 m², 10 cars)** + **13.7 × 5.5 m (76 m², 30 scooters)**, steel canopy carrying **~40 kWp** PV |
| Car/scooter parking | Roofed canopies: **27.7 × 7.0 m (195 m², 10 cars)** + **13.7 × 5.5 m (76 m², 30 scooters)**, steel canopy built **PV-ready** for ~40 kWp (structure for the panels' dead load and uplift, conduit to the main board); panels later, not in this contract |
| Guard house | **12 m² (4 × 3 m)**, insulated/AC'd, with toilet; sited at the gate, north-west side |
| Tank foundations | Ring foundation for a **9 m dia × 4 m** fire water tank (**~250 m³, ~250 t full** — the geometry gives 254 m³ gross; if 200 m³ usable with freeboard is intended, the foundation still carries the full 250 t) sited in the **north-west corner of the plot**, with the **fire pump house adjacent to it**; plus a **5 m dia × 3 m** raw water tank. Tanks themselves are vendor-supplied bolted panels — foundations only |
| Fire main | Ring main runs from the north-west corner to the buildings — quote the **length**, not just "a ring main" |
+25 -22
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@@ -670,23 +670,24 @@ What it says:
The business plan comes in two versions
([total investment](total-investment.md#two-plans-a-at-180m-thb-and-b-at-215m-thb-october-2026)):
**Plan A** (~177M THB, the launch plant with six cost levers) and
**Plan B** (~216M THB, the same launch plant with everything in), both
priced without contingency and with the ramp-up reserve. Both run the
**Plan A** (~182M THB, the launch plant with six cost levers) and
**Plan B** (~217M THB, the same launch plant with everything in), both
priced without contingency and with the ramp-up reserve, both on biomass
steam with PV on the factory roof (October 2026). Both run the
same three presses, so volume, price, direct cost, title services and
overheads are those of the launch-plant table above; only the
depreciation follows each plan's capital (estimates):
- **Plan A**: the high end of its blocks (6.25M USD) over 10 years, the
midpoint (4.90M USD) over 12.5, the low end (3.56M USD) over 15. The
solar PPA adds its power price to the energy line (~0.07M USD a year in
the calculator for the ~640 kWp array), not shown here.
- **Plan B**: 7.73M USD over 10 years, 6.08M over 12.5, 4.42M over 15.
Its owned solar (~640 kWp, every roof and canopy) saves the PPA power bill; cassette and CD-R sales, tours
- **Plan A**: the high end of its blocks (6.44M USD) over 10 years, the
midpoint (5.06M USD) over 12.5, the low end (3.68M USD) over 15. The
solar PPA adds its power price to the energy line (~0.06M USD a year in
the calculator for the ~520 kWp factory roof), not shown here.
- **Plan B**: 7.79M USD over 10 years, 6.11M over 12.5, 4.42M over 15.
Its owned solar (~520 kWp on the factory roof) saves the PPA power bill; cassette and CD-R sales, tours
and the Payap programmes it opens from the start are not modelled.
- **Payback** is counted on the whole plan price including the ramp-up
reserve (Plan A 3.86M / 5.35M / 6.85M USD, Plan B 4.72M / 6.53M /
8.34M USD from the low to the high end).
reserve (Plan A 3.99M / 5.52M / 7.05M USD, Plan B 4.73M / 6.56M /
8.40M USD from the low to the high end).
| USD/yr | A adverse | A central | A favourable | B adverse | B central | B favourable |
|---|---|---|---|---|---|---|
@@ -697,23 +698,23 @@ depreciation follows each plan's capital (estimates):
| Title-services contribution | 0.07M | 0.23M | 0.48M | 0.07M | 0.23M | 0.48M |
| Cash overheads | 0.45M | 0.33M | 0.20M | 0.45M | 0.33M | 0.20M |
| **EBITDA** | **0.23M** | **1.73M** | **3.79M** | **0.23M** | **1.73M** | **3.79M** |
| Depreciation | 0.62M | 0.39M | 0.24M | 0.77M | 0.49M | 0.29M |
| **Operating profit** | **-0.39M** | **1.34M** | **3.55M** | **-0.54M** | **1.24M** | **3.50M** |
| Depreciation | 0.64M | 0.40M | 0.25M | 0.78M | 0.49M | 0.29M |
| **Operating profit** | **-0.41M** | **1.33M** | **3.54M** | **-0.55M** | **1.24M** | **3.50M** |
| Revenue | 2.28M (~75M THB) | 3.65M (~120M THB) | 5.41M (~179M THB) | 2.28M (~75M THB) | 3.65M (~120M THB) | 5.41M (~179M THB) |
| Payback on the plan price (EBITDA, mature year) | ~30 yr | ~3.1 yr (2.2 to 4.0) | ~1.0 yr | ~36 yr | ~3.8 yr (2.7 to 4.8) | ~1.2 yr |
| Payback on the plan price (EBITDA, mature year) | ~31 yr | ~3.2 yr (2.3 to 4.1) | ~1.1 yr | ~37 yr | ~3.8 yr (2.7 to 4.9) | ~1.2 yr |
What it says:
- **Plan A** breaks even on operating profit at **~0.2 million records a
year**; its adverse corner still loses money, because it would need
~0.9 million records to cover depreciation and the three presses make
~1.0 million records to cover depreciation and the three presses make
0.58 million at that rate.
- **Plan B** breaks even at **~0.24 million records**, and its adverse
corner loses more (~1.1 million records needed to cover depreciation).
At the central cost and volume the price that covers its depreciation
is ~2.8 USD (~92 THB) a record.
- **On these numbers Plan B's extra ~39M THB earns little**: the same
EBITDA here (the calculator, which splits energy by plan, puts it ~0.07M
- **On these numbers Plan B's extra ~35M THB earns little**: the same
EBITDA here (the calculator, which splits energy by plan, puts it ~0.06M
USD a year ahead for the PPA bill the owned array avoids), more
depreciation and a longer payback. Its case rests on what
the table leaves out: the PPA power bill it avoids (the BOI no longer
@@ -726,11 +727,13 @@ What it says:
The [calculator](../fleet-calculator.html) presets, at the team's
planning rates (3 records a minute per Duplex system) and its own cost
build-up, give at 850k records: **Plan A** EBITDA 2.05M USD, payback 2.4
years on the investment, cash payback in year ~3.9 and ~25 % IRR over ten
years with the reserve in year 0; **Plan B** EBITDA 2.12M USD, payback 2.9
years, cash payback in year ~4.4 and ~21 % IRR (pre-tax, pre-financing,
estimates).
build-up, give at 850k records: **Plan A** EBITDA 2.17M USD, payback 2.3
years on the investment, cash payback in year ~3.8 and ~26 % IRR over ten
years with the reserve in year 0; **Plan B** EBITDA 2.23M USD, payback 2.7
years, cash payback in year ~4.2 and ~22 % IRR (pre-tax, pre-financing,
estimates). Both rose ~0.11M to 0.12M USD a year when steam moved from electric to
biomass (~4.2M THB a year less energy); the table above does not split
energy by fuel, so it does not show that saving.
## Operating picture at full capacity (five-press fleet)
+39 -27
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@@ -51,7 +51,7 @@ on two shifts (estimate: the [scale](../scale.md) basis gives ~0.71 to
| Cutting room: Sillitoe SDMS, spare cutterhead and support, mastering console and chain, monitoring, room build-out | 200k – 350k | 6.6M – 11.6M | SDMS list price USD 125k (ex tax and shipping); the rest estimate |
| Metrology and QC stack (XRF, laser confocal, wide-area profiler, inline vision on three presses, audio station) | 350k – 810k | 11.6M – 26.7M | estimate, phaseable ([quality automation](../quality-automation.md)) |
| PVC lab, day-one tier | 55k – 150k | 1.8M – 5.0M | estimate, [quality automation](../quality-automation.md) |
| Utilities, solar, battery, HVAC, clean zones, racking | 1,042k – 1,707k | 34.4M – 56.3M | [utilities CSV](utilities-investment.csv) baseline re-sized for three presses: chiller bank two modules instead of three; PV on every roof and canopy (~640 kWp, user decision 17 October 2026) at 20 to 26 THB/W installed and the battery installed (Thai market prices checked October 2026, sources in the CSV) |
| Utilities, steam, solar, battery, HVAC, clean zones, racking | 1,045k – 1,764k | 34.5M – 58.2M | [utilities CSV](utilities-investment.csv) baseline re-sized for three presses: chiller bank two modules instead of three; **biomass steam** (two 500 kg/h modules, 6M to 10M THB, plus the fuel store and handling, 1M to 2M) and **PV on the factory roof** (~520 kWp at 20 to 26 THB/W installed; office roof and parking canopies PV-ready), both user decisions of 17 October 2026; the battery installed (Thai market prices checked October 2026, sources in the CSV) |
| Building ~1,500 m² plus civil and site works | 650k – 1,100k | 21.4M – 36.3M | estimate at 12,000 – 20,000 THB/m² plus ~20 % site works; soil is the main variable |
| Overhead crane, runway, frame premium, machine door | 97k – 227k | 3.2M – 7.5M | estimate, [crane, workshop and tours](../crane-workshop-tours.md) |
| Maintenance workshop and machine bay fit-out | 30k – 76k | 1.0M – 2.5M | estimate, same |
@@ -61,9 +61,9 @@ on two shifts (estimate: the [scale](../scale.md) basis gives ~0.71 to
| Cassette duplication and CD-R duplication | 55k – 190k | 1.8M – 6.3M | estimate, business plan sections 4.8 and 4.9 |
| Freight, installation, commissioning, training (Pheenix, Sibert, Sillitoe, Newbilt beyond its quoted 5 days) | 150k – 300k | 5.0M – 9.9M | estimate |
| Working capital, PVC stock, spares, lease deposit, first-year rent | 135k – 290k | 4.5M – 9.6M | estimate; land is leased, so no land purchase |
| Subtotal | ~4.42M – 7.73M | ~146M – 255M | midpoint ~6.08M USD, ~201M THB |
| Contingency 15 % | ~0.66M – 1.16M | ~22M – 38M | |
| **Total, launch plant** | **~5.1M – 8.9M USD** | **~168M – 294M THB** | midpoint ~6.99M USD, ~231M THB |
| Subtotal | ~4.42M – 7.79M | ~146M – 257M | midpoint ~6.11M USD, ~202M THB |
| Contingency 15 % | ~0.66M – 1.17M | ~22M – 39M | |
| **Total, launch plant** | **~5.1M – 9.0M USD** | **~168M – 296M THB** | midpoint ~7.02M USD, ~232M THB |
Not in the total: a **reserve for the ramp-up** (staff hired before first
revenue, overheads until volume covers them; ~10M to 20M THB, estimate),
@@ -144,11 +144,20 @@ versions** for the investor, built from the same documents:
First drawn as five presses at ~225M THB (Plan A plus 25 %); re-defined
by the user on 17 October 2026 ("plan b should also only start with 1
duplex and 1 classic, but with all levers"). In both plans the second
Duplex system is a growth step from revenue. On 17 October 2026 the
solar array was sized to every roof and canopy (~640 kWp, "use as much
roof space as possible"); that raised Plan B from ~208M to ~216M and
Plan A's solar lever from ~9.7M to ~17.5M, and left Plan A's price as
it was, because Plan A leases the array.
Duplex system is a growth step from revenue.
- **Both run on biomass steam, with PV on the factory roof only**
(user, 17 October 2026: "only put solar on the factory, prepare the
other buildings for solar, option a and b should operate on biomass").
The office roof and the parking canopies are built PV-ready. With
biomass the plant's running load falls to ~230 kW, so the best array
is ~500 to 550 kWp ([sustainability](../sustainability.md#pv-size-with-biomass-steam)),
about the ~520 kWp factory roof. Against the earlier electric steam
and ~640 kWp, in Plan B the biomass boilers and fuel store add ~3.8M
at the midpoint over the Thai electric bank and the smaller array saves
~2.8M, so it rises from ~216M to **~217M**; Plan A leases the array and
had the cheaper Chinese electric boilers, so it takes the full ~5.4M,
from ~177M to **~182M**. Biomass saves ~4.2M THB a year of steam energy
(calculator).
Both are priced **without contingency** (user decision) and **with the
ramp-up reserve**, because the reserve is cash the investor puts in
@@ -157,26 +166,26 @@ reference plus 20 % in both. Midpoints, estimates:
| Plan A: launch plant with six levers | Saves | Subtotal after it |
|---|---|---|
| Launch plant, every block, no contingency | | ~200.6M THB (~6.08M USD) |
| Solar (~640 kWp on every roof and canopy) and battery through a solar PPA (the installer owns and finances the array, the plant buys the power) | ~17.5M | ~183.1M |
| Metrology launch tier: XRF, inline vision and audio station at launch; laser confocal and wide-area profiler (USD 180k to 350k) bought from revenue | ~8.8M | ~174.4M |
| Visitor corridor built later; no public tours at first | ~3.6M | ~170.8M |
| Cassette and CD-R duplication later | ~4.0M | ~166.8M |
| Crane rented for the installations; frame, runway and machine door stay crane-ready | ~3.2M | ~163.6M |
| Boilers and compressor through the Chinese route ([Chinese suppliers](../suppliers/china-utilities.md)) | ~1.9M | **~161.7M (~4.90M USD)** |
| Launch plant, every block, no contingency | | ~201.6M THB (~6.11M USD) |
| Solar (~520 kWp on the factory roof) and battery through a solar PPA (the installer owns and finances the array, the plant buys the power) | ~14.7M | ~186.9M |
| Metrology launch tier: XRF, inline vision and audio station at launch; laser confocal and wide-area profiler (USD 180k to 350k) bought from revenue | ~8.8M | ~178.1M |
| Visitor corridor built later; no public tours at first | ~3.6M | ~174.5M |
| Cassette and CD-R duplication later | ~4.0M | ~170.5M |
| Crane rented for the installations; frame, runway and machine door stay crane-ready | ~3.2M | ~167.3M |
| Compressor through the Chinese route ([Chinese suppliers](../suppliers/china-utilities.md)); the route priced only electric boilers, so with biomass it saves only the compressor | ~0.25M | **~167.1M (~5.06M USD)** |
| Ramp-up reserve | | +10M to 20M |
| **Plan A** | | **~177M THB (~5.35M USD)**, ~127M to 226M from the low to the high end of every block |
| **Plan A** | | **~182M THB (~5.52M USD)**, ~2M above 180M at the midpoint (177M with the reserve's low end); ~132M to 233M from the low to the high end of every block |
| Plan B: the launch plant, everything in | USD | THB |
|---|---|---|
| Launch plant, every block, no contingency (the six lever items included: owned solar (~640 kWp) and battery ~17.5M, full metrology ~8.8M, visitor corridor ~3.6M, cassette and CD-R ~4.0M, bought crane ~3.2M, Thai boilers and compressor ~1.9M, together ~39M THB at the midpoint) | 4.42M – 7.73M | ~146M – 255M, **~200.6M (~6.08M USD)** at the midpoint |
| Launch plant, every block, no contingency (the six lever items included: owned solar (~520 kWp) and battery ~14.7M, full metrology ~8.8M, visitor corridor ~3.6M, cassette and CD-R ~4.0M, bought crane ~3.2M, Thai compressor ~0.25M, together ~34.5M THB at the midpoint) | 4.42M – 7.79M | ~146M – 257M, **~201.6M (~6.11M USD)** at the midpoint |
| Ramp-up reserve | | +10M to 20M |
| **Plan B** | | **~216M THB (~6.53M USD): ~215M**, ~156M to 275M from the low to the high end of every block |
| **Plan B** | | **~217M THB (~6.56M USD): ~215M**, ~156M to 277M from the low to the high end of every block |
Plan B costs ~39M THB (~22 %) more than Plan A and, at the midpoint,
stays just within the investor's 180M THB plus 20 % (216M; its high end,
~275M, does not). It keeps what Plan A leases or defers:
owned solar on every roof and canopy and the battery, the full
Plan B costs ~35M THB (~19 %) more than Plan A and, at the midpoint,
sits ~0.6M above the investor's 180M THB plus 20 % (216M) and 8.4M under
the 225M mark (its high end, ~277M, is above both). It keeps what Plan A leases or defers:
owned solar on the factory roof and the battery, the full
metrology stack from the first release, the visitor corridor and tours
from the start, cassette and CD-R, the bought crane, Thai-supplied
utilities with local service. Both plans have the same three presses and
@@ -189,17 +198,17 @@ both as presets.
**Not in either plan price:**
- **Contingency.** The blocks are budgetary (plus or minus 30 to 50 % on
the estimates, top of this page), so the plans carry no buffer for
quotes landing high. At this page's 15 % that would be ~24M THB on
quotes landing high. At this page's 15 % that would be ~25M THB on
Plan A and ~30M on Plan B at the midpoint.
- The central hydraulic plant (not costed yet), the archive's mobile
shelving (to quote), CD replication, financing costs, currency moves,
and Thai duty and import VAT (the blocks assume BOI promotion).
**What decides between them:** not demand, since both make the same
records, but whether the investor funds ~39M THB more at launch for what
records, but whether the investor funds ~35M THB more at launch for what
Plan A leases or buys from revenue. On the modelled numbers Plan B's
extra earns little: the same EBITDA in the revenue model (the calculator
puts Plan B ~0.07M USD a year ahead, the PPA power bill its owned array
puts Plan B ~0.06M USD a year ahead, the PPA power bill its owned array
avoids), more depreciation and a longer payback;
its case rests on that bill and on what the operating table leaves out:
full stamper metrology for the traceability pitch from the first release,
@@ -209,7 +218,10 @@ installations (Announcement 3/2568, in force 1 July 2025; only the
battery may still qualify, see [BOI](../boi.md)), so owning the array
earns no tax benefit, only the bill. Most of Plan B's items can be added
to Plan A later from revenue; the corridor is cheaper to have from the
start. Both plans keep the second Duplex as a growth step, with its
start. **Plan A over 180M:** the way back is a quote for a Chinese
biomass boiler (ZOZEN, Sitong, Taiguo and Yongxing build them; none
priced yet): ~2M or more below the Getabec-class package brings Plan A
to 180M at the midpoint. Both plans keep the second Duplex as a growth step, with its
floor, utility positions and ring-main tees reserved: ~15.4M THB at the
midpoint for the system (~8.7M), a third chiller module CH-3 (~2.1M),
their freight and installation (~1.2M) and the working capital for the
+5 -4
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@@ -1,6 +1,7 @@
category,item,spec_summary,candidate_thai_suppliers,cost_low_thb,cost_high_thb,cost_basis,notes
steam,Electric/gas once-through boiler bank,"2 x 500 kg/h modules at 10.5 bar / 180 C, lead/lag, shared feed tank, feed pumps, economizer, installed","Miura Thailand (Chachoengsao); Bangkok Industrial Boilers; STE Thailand; Chinese route (October 2026): ZOZEN, Sitong, Fangkuai, Taiguo (ASME claimed, Thai references, no Thai service partner), see suppliers/china-utilities.md",4500000,7000000,engineering estimate,"Launch plant (October 2026): one Duplex system and one Classic, 450-540 kg/h at Newbilt's 150-180 kg/h per press, so B-1 and B-2 both at launch; the boiler hall is built for four modules (scale.md utility phasing); a third module for N+1 is an RFQ option; Miura-class modular once-through; service is Bangkok-centric, confirm northern dispatch SLA; Chinese route estimate 2.8M-5.5M THB installed (two ASME-stamped 1.25 MPa bodies USD 15k-35k each, inspection and certification, freight, Thai contractor balance of plant), about 1.6M THB less at the midpoint; imported boilers need DIW certification-body verification either way"
steam,Biomass/wood-fired boiler package (option),"~1 t/h solid fuel (wood chips/pellets/rice husk) incl. fuel feed, grate, dust control, softener, installed",Getabec PCL (Thai fabrication and service),6000000,10000000,engineering estimate,"Sized for the five-press fleet (was ~0.5 t/h for one Duplex); sustainability path matching Deepgrooves NL precedent; higher capex, lower fuel opex in the North; NOT included in baseline total"
steam,Electric/gas once-through boiler bank (alternative),"2 x 500 kg/h modules at 10.5 bar / 180 C, lead/lag, shared feed tank, feed pumps, economizer, installed","Miura Thailand (Chachoengsao); Bangkok Industrial Boilers; STE Thailand; Chinese route (October 2026): ZOZEN, Sitong, Fangkuai, Taiguo (ASME claimed, Thai references, no Thai service partner), see suppliers/china-utilities.md",4500000,7000000,engineering estimate,"NOT included in baseline total since 17 Oct 2026 (user: both plans run on biomass); kept as the alternative. Launch plant (October 2026): one Duplex system and one Classic, 450-540 kg/h at Newbilt's 150-180 kg/h per press, so B-1 and B-2 both at launch; the boiler hall is built for four modules (scale.md utility phasing); a third module for N+1 is an RFQ option; Miura-class modular once-through; service is Bangkok-centric, confirm northern dispatch SLA; Chinese route estimate 2.8M-5.5M THB installed (two ASME-stamped 1.25 MPa bodies USD 15k-35k each, inspection and certification, freight, Thai contractor balance of plant), about 1.6M THB less at the midpoint; imported boilers need DIW certification-body verification either way"
steam,"Biomass/wood-fired boiler package, 2 x 500 kg/h or one ~1 t/h","~1 t/h solid fuel (wood chips/pellets/rice husk) incl. fuel feed, grate, dust control, softener, installed",Getabec PCL (Thai fabrication and service),6000000,10000000,engineering estimate,"Baseline since 17 Oct 2026 (user: ""option a and b should operate on biomass""); the launch plant draws 450-540 kg/h, so the two 500 kg/h modules of the boiler hall (B-1, B-2) or one ~1 t/h package; Chinese makers build biomass boilers too (ZOZEN DZL, Sitong DZL/SZL, Taiguo, Yongxing; china-utilities.md), not priced yet; fuel ~300 t air-dry wood or ~460 t fresh chips a year at ~850k records, ~0.67M THB at 0.7 THB/kWh of heat (biomass.md); sustainability path matching Deepgrooves NL precedent"
steam,Biomass fuel store and handling,"Covered fuel store (42 m2 in the site model, ~6-7 weeks of fresh chips; ~80 m2 for a 3-month monsoon stock), chip bay, ash bins, compact loader",Local steel-shed contractors; loader dealers (used compact loaders),1000000,2000000,engineering estimate,"biomass.md: fuel handling and storage come on top of the boiler package; shed at roughly half the main building's 12,000-20,000 THB/m2 plus a used loader (estimate)"
steam,Steam balance of plant,"Traps, accumulator, condensate return",Forbes Marshall Thailand,0,0,included,Largely included in boiler package rows; line kept for RFQ completeness
compressed_air,Screw compressor skid (oil-injected),"~7.5 kW VSD screw + refrigerated dryer (3 C PDP) + coalescing filters + ~500 L receiver, installed","Atlas Copco Thailand; Kaeser Thailand (SM-T/Aircenter); Ingersoll Rand Thailand; Chinese brands with Thai offices (October 2026): Kaishan Compressor (Thailand), Denair Thailand, see suppliers/china-utilities.md",350000,600000,engineering estimate,"14-30 m3/h demand is small (5-10 hp class); oil-injected + filter train meets 5 micron / 3 C spec; Chinese route estimate 0.15M-0.3M THB installed (PM VSD 11 kW class USD 2k-5k, dryer, receiver, filters, installation)"
compressed_air,True oil-free class-0 (option),Same duty in oil-free class-0,Atlas Copco (ZR/ZT); Kaeser,1200000,1800000,engineering estimate,Only if air contacts product stream; NOT included in baseline total
@@ -13,6 +14,6 @@ water,Galvanics ZLD evaporator,"Small MVR or low-temp vacuum evaporator for plat
storage,Pallet racking and shelving,"100-200 pallet positions selective/heavy-duty (beams sized 1000-1500 kg/pallet, records are dense) + archive and finished-goods shelving, installed","Jenbunjerd; LPI Rack Range (Thailand), Bangkok/Samut Prakan, racking and office mobile shelving; local fabricators (Sahawatthanakit, UPR, SD Shelf); SSI Schaefer (premium)",800000,1500000,published list prices + engineering estimate,SSI Schaefer premium tier ~1.5-3M for same scope; ~1000-2000 THB per pallet position at local tier
hvac,Whole-factory HVAC,"~1500 m2 at 20-26 C, 35-60% RH, ePM1/F7-F9 filtration sized for burning-season PM2.5, ducting and controls","Daikin Thailand; Trane; Mitsubishi Electric; Carrier; filtration: Camfil Thailand, AAF",7500000,15000000,engineering estimate at 5000-10000 THB/m2,"RH low end of 35% is aggressive for tropics and drives desiccant cost; if 45-60% RH acceptable, cost drops materially"
hvac,Clean-room-grade zone adder,"Cutting room + galvanics clean room, ~2 x 60 m2, ISO 7/8 with HEPA terminals, positive pressure, airlocks",Same HVAC vendors + clean-room contractors; Camfil HEPA,1200000,3400000,engineering estimate at 10000-28000 THB/m2 adder,Applied only to the two tight zones
solar,"PV EPC, every roof and canopy covered (~640 kWp on the Payap scenario plot)","Turnkey C&I EPC on the factory roof (~523 kWp), the office roof (~65 kWp) and the car and scooter canopies (~54 kWp), incl. inverters (Deye hybrids where the battery connects), at 20000-26000 THB/kWp",Solar Nicolo (Deye tier-1 distributor); Banpu NEXT; SCG Cleanergy; Sermsang; CapSolar; local Chiang Mai installers,12800000,16640000,"market rate per kWp (October 2026 check): DEDE Thailand PV Status (Mahidol survey) 22-25 THB/W for 10 kW-1 MW C&I systems in 2023; CapSolar 2026 20-25 THB/W under 1 MWp (20-23 at 500 kWp); Saimai Solar 2026 list 5.4M THB for 300 kW (18 THB/W); top of range covers Deye SUN-50K-SG01HP3 hybrid inverters (160,500 THB each at Supsaringkan, about ten 50 kW units for ~500 kVA); size: the roofs full, user decision 17 Oct 2026 (was an illustrative 300 kWp)","Size follows the site: on the Mueang Chi hall the roof and canopies take ~300 kWp (scale.md), the rest would be ground mount; canopy steel is in the construction RFQ site works; ~85% of the yield used on site under PEA zero export (hourly sketch, estimate); self-consumed PV worth ~3.7 THB/kWh, ~4.2-5.9 yr payback (sustainability.md, grid tariff)"
solar,"PV EPC, factory roof (~520 kWp on the Payap scenario plot)","Turnkey C&I EPC on the factory roof (~523 kWp in the parts model), incl. inverters (Deye hybrids where the battery connects), at 20000-26000 THB/kWp; office roof (~65 kWp) and car and scooter canopies (~54 kWp) PV-ready, panels later",Solar Nicolo (Deye tier-1 distributor); Banpu NEXT; SCG Cleanergy; Sermsang; CapSolar; local Chiang Mai installers,10400000,13520000,"market rate per kWp (October 2026 check): DEDE Thailand PV Status (Mahidol survey) 22-25 THB/W for 10 kW-1 MW C&I systems in 2023; CapSolar 2026 20-25 THB/W under 1 MWp (20-23 at 500 kWp); Saimai Solar 2026 list 5.4M THB for 300 kW (18 THB/W); top of range covers Deye SUN-50K-SG01HP3 hybrid inverters (160,500 THB each at Supsaringkan, about nine 50 kW units for ~430 kVA); size: the factory roof, user decision 17 Oct 2026 (was every roof and canopy, ~640 kWp, and before that an illustrative 300 kWp)","Size: with biomass steam the best array is ~500-550 kWp (hourly sketch, sustainability.md), so the factory roof's ~520 kWp; on the Mueang Chi hall the factory roof takes ~247 kWp (scale.md); PV-ready means structure for the panels, conduit and a spare way at the main board (in the building and site works); ~87% of the yield used on site under PEA zero export (estimate); self-consumed PV worth ~3.7 THB/kWh, ~4.1-5.8 yr payback (sustainability.md, grid tariff)"
solar,Battery stack 271 kWh (Gobel) installed,"GP-SRA-HV314 HV LiFePO4 rack, 15 x 18 kWh packs, direct from Shenzhen, 50-60 day lead; plus enclosure, fire detection and suppression, controls and installation",Gobel Power (no Thai distributor; integration by solar EPC),2000000,3500000,"battery: vendor listed price USD 39900-58000 at ~35 THB/USD = 1.40-2.03M THB, in line with DEDE's 5000-7000 THB/kWh for LiFePO4 (Mahidol survey); installed: estimate below CapSolar's 12000-15000 THB/kWh for a fully installed factory BESS (2026), because the Deye hybrid inverters in the PV row do the power conversion",Confirm Deye BMS protocol compatibility and that the EPC warrants a mixed-vendor DC bus; certs (UN38.3/IEC 62619/CE) to be requested
total,BASELINE TOTAL,Electric steam bank (2 modules) + oil-injected air + chiller bank (2 modules) + softener + loop treatment + local racking + HVAC + clean zones + ~640 kWp solar + 271 kWh BESS,,34370000,56340000,sum of baseline rows,"Launch plant, one Duplex system and one Classic (October 2026; solar and battery re-priced from Thai market data and the array sized to every roof and canopy 17 Oct 2026, was 27.57M-47.50M at 300 kWp and 28.47M-48.73M before the re-price; was 30.07M-51.33M THB for five presses, 23.98M-41.63M for one Duplex); ~750k-1280k EUR at 38 THB/EUR; excludes options rows and the galvanics water rows (ZLD, DI), which total-investment.md carries with galvanics; all figures budgetary +/- 30%, get RFQs before BOI"
total,BASELINE TOTAL,Biomass boiler package (2 modules) + fuel store + oil-injected air + chiller bank (2 modules) + softener + loop treatment + local racking + HVAC + clean zones + ~520 kWp factory-roof solar + 271 kWh BESS,,34470000,58220000,sum of baseline rows,"Launch plant, one Duplex system and one Classic (October 2026; biomass steam and PV on the factory roof only 17 Oct 2026, was 34.37M-56.34M with electric steam and ~640 kWp; solar and battery re-priced from Thai market data and the array sized to every roof and canopy 17 Oct 2026, was 27.57M-47.50M at 300 kWp and 28.47M-48.73M before the re-price; was 30.07M-51.33M THB for five presses, 23.98M-41.63M for one Duplex); ~750k-1280k EUR at 38 THB/EUR; excludes options rows and the galvanics water rows (ZLD, DI), which total-investment.md carries with galvanics; all figures budgetary +/- 30%, get RFQs before BOI"
1 category item spec_summary candidate_thai_suppliers cost_low_thb cost_high_thb cost_basis notes
2 steam Electric/gas once-through boiler bank Electric/gas once-through boiler bank (alternative) 2 x 500 kg/h modules at 10.5 bar / 180 C, lead/lag, shared feed tank, feed pumps, economizer, installed Miura Thailand (Chachoengsao); Bangkok Industrial Boilers; STE Thailand; Chinese route (October 2026): ZOZEN, Sitong, Fangkuai, Taiguo (ASME claimed, Thai references, no Thai service partner), see suppliers/china-utilities.md 4500000 7000000 engineering estimate Launch plant (October 2026): one Duplex system and one Classic, 450-540 kg/h at Newbilt's 150-180 kg/h per press, so B-1 and B-2 both at launch; the boiler hall is built for four modules (scale.md utility phasing); a third module for N+1 is an RFQ option; Miura-class modular once-through; service is Bangkok-centric, confirm northern dispatch SLA; Chinese route estimate 2.8M-5.5M THB installed (two ASME-stamped 1.25 MPa bodies USD 15k-35k each, inspection and certification, freight, Thai contractor balance of plant), about 1.6M THB less at the midpoint; imported boilers need DIW certification-body verification either way NOT included in baseline total since 17 Oct 2026 (user: both plans run on biomass); kept as the alternative. Launch plant (October 2026): one Duplex system and one Classic, 450-540 kg/h at Newbilt's 150-180 kg/h per press, so B-1 and B-2 both at launch; the boiler hall is built for four modules (scale.md utility phasing); a third module for N+1 is an RFQ option; Miura-class modular once-through; service is Bangkok-centric, confirm northern dispatch SLA; Chinese route estimate 2.8M-5.5M THB installed (two ASME-stamped 1.25 MPa bodies USD 15k-35k each, inspection and certification, freight, Thai contractor balance of plant), about 1.6M THB less at the midpoint; imported boilers need DIW certification-body verification either way
3 steam Biomass/wood-fired boiler package (option) Biomass/wood-fired boiler package, 2 x 500 kg/h or one ~1 t/h ~1 t/h solid fuel (wood chips/pellets/rice husk) incl. fuel feed, grate, dust control, softener, installed Getabec PCL (Thai fabrication and service) 6000000 10000000 engineering estimate Sized for the five-press fleet (was ~0.5 t/h for one Duplex); sustainability path matching Deepgrooves NL precedent; higher capex, lower fuel opex in the North; NOT included in baseline total Baseline since 17 Oct 2026 (user: "option a and b should operate on biomass"); the launch plant draws 450-540 kg/h, so the two 500 kg/h modules of the boiler hall (B-1, B-2) or one ~1 t/h package; Chinese makers build biomass boilers too (ZOZEN DZL, Sitong DZL/SZL, Taiguo, Yongxing; china-utilities.md), not priced yet; fuel ~300 t air-dry wood or ~460 t fresh chips a year at ~850k records, ~0.67M THB at 0.7 THB/kWh of heat (biomass.md); sustainability path matching Deepgrooves NL precedent
4 steam Biomass fuel store and handling Covered fuel store (42 m2 in the site model, ~6-7 weeks of fresh chips; ~80 m2 for a 3-month monsoon stock), chip bay, ash bins, compact loader Local steel-shed contractors; loader dealers (used compact loaders) 1000000 2000000 engineering estimate biomass.md: fuel handling and storage come on top of the boiler package; shed at roughly half the main building's 12,000-20,000 THB/m2 plus a used loader (estimate)
5 steam Steam balance of plant Traps, accumulator, condensate return Forbes Marshall Thailand 0 0 included Largely included in boiler package rows; line kept for RFQ completeness
6 compressed_air Screw compressor skid (oil-injected) ~7.5 kW VSD screw + refrigerated dryer (3 C PDP) + coalescing filters + ~500 L receiver, installed Atlas Copco Thailand; Kaeser Thailand (SM-T/Aircenter); Ingersoll Rand Thailand; Chinese brands with Thai offices (October 2026): Kaishan Compressor (Thailand), Denair Thailand, see suppliers/china-utilities.md 350000 600000 engineering estimate 14-30 m3/h demand is small (5-10 hp class); oil-injected + filter train meets 5 micron / 3 C spec; Chinese route estimate 0.15M-0.3M THB installed (PM VSD 11 kW class USD 2k-5k, dryer, receiver, filters, installation)
7 compressed_air True oil-free class-0 (option) Same duty in oil-free class-0 Atlas Copco (ZR/ZT); Kaeser 1200000 1800000 engineering estimate Only if air contacts product stream; NOT included in baseline total
14 storage Pallet racking and shelving 100-200 pallet positions selective/heavy-duty (beams sized 1000-1500 kg/pallet, records are dense) + archive and finished-goods shelving, installed Jenbunjerd; LPI Rack Range (Thailand), Bangkok/Samut Prakan, racking and office mobile shelving; local fabricators (Sahawatthanakit, UPR, SD Shelf); SSI Schaefer (premium) 800000 1500000 published list prices + engineering estimate SSI Schaefer premium tier ~1.5-3M for same scope; ~1000-2000 THB per pallet position at local tier
15 hvac Whole-factory HVAC ~1500 m2 at 20-26 C, 35-60% RH, ePM1/F7-F9 filtration sized for burning-season PM2.5, ducting and controls Daikin Thailand; Trane; Mitsubishi Electric; Carrier; filtration: Camfil Thailand, AAF 7500000 15000000 engineering estimate at 5000-10000 THB/m2 RH low end of 35% is aggressive for tropics and drives desiccant cost; if 45-60% RH acceptable, cost drops materially
16 hvac Clean-room-grade zone adder Cutting room + galvanics clean room, ~2 x 60 m2, ISO 7/8 with HEPA terminals, positive pressure, airlocks Same HVAC vendors + clean-room contractors; Camfil HEPA 1200000 3400000 engineering estimate at 10000-28000 THB/m2 adder Applied only to the two tight zones
17 solar PV EPC, every roof and canopy covered (~640 kWp on the Payap scenario plot) PV EPC, factory roof (~520 kWp on the Payap scenario plot) Turnkey C&I EPC on the factory roof (~523 kWp), the office roof (~65 kWp) and the car and scooter canopies (~54 kWp), incl. inverters (Deye hybrids where the battery connects), at 20000-26000 THB/kWp Turnkey C&I EPC on the factory roof (~523 kWp in the parts model), incl. inverters (Deye hybrids where the battery connects), at 20000-26000 THB/kWp; office roof (~65 kWp) and car and scooter canopies (~54 kWp) PV-ready, panels later Solar Nicolo (Deye tier-1 distributor); Banpu NEXT; SCG Cleanergy; Sermsang; CapSolar; local Chiang Mai installers 12800000 10400000 16640000 13520000 market rate per kWp (October 2026 check): DEDE Thailand PV Status (Mahidol survey) 22-25 THB/W for 10 kW-1 MW C&I systems in 2023; CapSolar 2026 20-25 THB/W under 1 MWp (20-23 at 500 kWp); Saimai Solar 2026 list 5.4M THB for 300 kW (18 THB/W); top of range covers Deye SUN-50K-SG01HP3 hybrid inverters (160,500 THB each at Supsaringkan, about ten 50 kW units for ~500 kVA); size: the roofs full, user decision 17 Oct 2026 (was an illustrative 300 kWp) market rate per kWp (October 2026 check): DEDE Thailand PV Status (Mahidol survey) 22-25 THB/W for 10 kW-1 MW C&I systems in 2023; CapSolar 2026 20-25 THB/W under 1 MWp (20-23 at 500 kWp); Saimai Solar 2026 list 5.4M THB for 300 kW (18 THB/W); top of range covers Deye SUN-50K-SG01HP3 hybrid inverters (160,500 THB each at Supsaringkan, about nine 50 kW units for ~430 kVA); size: the factory roof, user decision 17 Oct 2026 (was every roof and canopy, ~640 kWp, and before that an illustrative 300 kWp) Size follows the site: on the Mueang Chi hall the roof and canopies take ~300 kWp (scale.md), the rest would be ground mount; canopy steel is in the construction RFQ site works; ~85% of the yield used on site under PEA zero export (hourly sketch, estimate); self-consumed PV worth ~3.7 THB/kWh, ~4.2-5.9 yr payback (sustainability.md, grid tariff) Size: with biomass steam the best array is ~500-550 kWp (hourly sketch, sustainability.md), so the factory roof's ~520 kWp; on the Mueang Chi hall the factory roof takes ~247 kWp (scale.md); PV-ready means structure for the panels, conduit and a spare way at the main board (in the building and site works); ~87% of the yield used on site under PEA zero export (estimate); self-consumed PV worth ~3.7 THB/kWh, ~4.1-5.8 yr payback (sustainability.md, grid tariff)
18 solar Battery stack 271 kWh (Gobel) installed GP-SRA-HV314 HV LiFePO4 rack, 15 x 18 kWh packs, direct from Shenzhen, 50-60 day lead; plus enclosure, fire detection and suppression, controls and installation Gobel Power (no Thai distributor; integration by solar EPC) 2000000 3500000 battery: vendor listed price USD 39900-58000 at ~35 THB/USD = 1.40-2.03M THB, in line with DEDE's 5000-7000 THB/kWh for LiFePO4 (Mahidol survey); installed: estimate below CapSolar's 12000-15000 THB/kWh for a fully installed factory BESS (2026), because the Deye hybrid inverters in the PV row do the power conversion Confirm Deye BMS protocol compatibility and that the EPC warrants a mixed-vendor DC bus; certs (UN38.3/IEC 62619/CE) to be requested
19 total BASELINE TOTAL Electric steam bank (2 modules) + oil-injected air + chiller bank (2 modules) + softener + loop treatment + local racking + HVAC + clean zones + ~640 kWp solar + 271 kWh BESS Biomass boiler package (2 modules) + fuel store + oil-injected air + chiller bank (2 modules) + softener + loop treatment + local racking + HVAC + clean zones + ~520 kWp factory-roof solar + 271 kWh BESS 34370000 34470000 56340000 58220000 sum of baseline rows Launch plant, one Duplex system and one Classic (October 2026; solar and battery re-priced from Thai market data and the array sized to every roof and canopy 17 Oct 2026, was 27.57M-47.50M at 300 kWp and 28.47M-48.73M before the re-price; was 30.07M-51.33M THB for five presses, 23.98M-41.63M for one Duplex); ~750k-1280k EUR at 38 THB/EUR; excludes options rows and the galvanics water rows (ZLD, DI), which total-investment.md carries with galvanics; all figures budgetary +/- 30%, get RFQs before BOI Launch plant, one Duplex system and one Classic (October 2026; biomass steam and PV on the factory roof only 17 Oct 2026, was 34.37M-56.34M with electric steam and ~640 kWp; solar and battery re-priced from Thai market data and the array sized to every roof and canopy 17 Oct 2026, was 27.57M-47.50M at 300 kWp and 28.47M-48.73M before the re-price; was 30.07M-51.33M THB for five presses, 23.98M-41.63M for one Duplex); ~750k-1280k EUR at 38 THB/EUR; excludes options rows and the galvanics water rows (ZLD, DI), which total-investment.md carries with galvanics; all figures budgetary +/- 30%, get RFQs before BOI