Optical QC: one station for both presses, after the cooling racks
Deploy test site / deploy (push) Successful in 55s
Deploy test site / deploy (push) Successful in 55s
User, 18 Oct 2026: for now one QC station for both machines; let the records cool in a queue before testing them. - inline-optical-qc.md "Where it sits": launch setup. Spindle stacks from the Duplex system and the Classic, labelled at the press (press, stamper set, first and last cycle), cool in FIFO racks (24 h accepted practice, 8 h at the shortest, Stamper Discs; about one day of output, 2,800 to 3,100 records); the finishing operator feeds the station from the cooled stacks. Gains: warp and centring measured on settled records (the release value), one station instead of two, no Classic unloader change, no warm-record sag or thermal camera. Cost: defects found hours later, covered by the Duplex operator, per-cycle telemetry and an early lane for the first records of each run and after stamper changes. Record key from the stack label and stack position, checked against the run-out stamper number. Capacity 10 to 12 a minute against 5 to 6: one station to about two Duplex systems and two Classics. A station at each press stays the later option. Cost table, open points, infeed row, thermal camera note and the Newbilt question follow. - Fleet calculator: the per-press stations and the release station are gone; the finishing block shows the cooling racks with record stacks and the one optical station by the corridor glass; tooltips, corridor and conveyor texts; machine park back to its legend, finishing box "cooling, QC, packing". - quality-automation.md layer 1, digital-factory.md QC row, process-flow.md stage 6, site-candidates.md block ground floor, crane-workshop-tours.md tour stop 6. - Investor render: infeed label "the operator sets each cooled record down". Checks: node --check; pw_bp_calc.py 0 fails; pw_iso_view_check.py OK; info for every data-id at all presets, levels and rotations; GF nodes 2,414 at the full preset; zoomed shots in two rotations.
This commit is contained in:
1 parent
9ffcfe62f1
commit
8c2143630c
9 files changed
+142
-95
No files matched your search
@@ -563,7 +563,7 @@ same watcher pattern as the metrology exports below. See
|
||||
|
||||
| Instrument | How results reach the database | Key | Open integration item |
|
||||
|---|---|---|---|
|
||||
| Inline optical inspection at the press unloader (PC-based GenICam station or Keyence/Cognex class, custom integration; devices in [inline optical QC](equipment/inline-optical-qc.md)) | vision controller sends one result string per record over TCP to a receiver on `vinyl-edge-press`; images pushed by SFTP to the collector, synced to the core's image dataset | press ID + cycle counter, passed from the PLC to the vision trigger | the cycle counter hand-off between PLC and vision controller is an integrator deliverable and an acceptance test |
|
||||
| Optical inspection of every record (at launch one station after the cooling racks, fed from labelled spindle stacks; PC-based GenICam station or Keyence/Cognex class, custom integration; devices and setup in [inline optical QC](equipment/inline-optical-qc.md)) | vision controller sends one result string per record over TCP to a receiver on `vinyl-edge-press`; images pushed by SFTP to the collector, synced to the core's image dataset | press ID + cycle counter, passed from the PLC to the vision trigger | the cycle counter hand-off between PLC and vision controller is an integrator deliverable and an acceptance test |
|
||||
| Stamper metrology (Keyence VK-X, VR-6000, XRF gauge, profilometer) | vendor Windows PCs export CSV and raw 3D to an SMB share on `vinyl-st-metrology`; a watcher parses and posts | back-side Data Matrix serial, scanned at the bench before measurement | export format per instrument confirmed with Keyence Thailand |
|
||||
| PVC material lab (moisture analyzer, spectrophotometer, balance, later torque rheometer, DSC, FTIR) | instruments with RS232/USB export are read at `vinyl-st-lab`; the rest are typed in with the printout photographed; CoA PDF attached | compound lot ID (printed label scanned at intake) | which benchtop models have serial export |
|
||||
| Audio QC station | capture service on `vinyl-st-audioqc` records the needle-drop (PipeWire, FLAC to the core's capture dataset); analysis pipeline computes spectral-envelope match to the source master, click/pop count, noise floor, channel balance; scores posted | record key (stamper + press + cycle + side), typed or picked from the run list | first-of-kind pipeline, developed in Expand phase against launch-phase recordings |
|
||||
|
||||
Reference in new issue
Block a user