Add Pheenix galvanics flyers and Sibert stamper prep specs
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docs/equipment/pheenix-alpha/: the four Pheenix Alpha electroforming flyers
(2024: PASU silvering, PPPU pre-plating, PDPU dual-cell plating, PMPB
passivation bench), renamed from their download hashes.
docs/equipment/sibert/: the VSP, VSF and VSC technical specifications
(2021), plus Sibert's 2008-09 optical-disc SPS literature and the 2008
Blu-ray stamper characteristics paper in sps-optical-disc-2009/. Two
byte-identical duplicates in the download were dropped.

New docs/equipment/galvanics.md, the metal-path counterpart to
pressing-line.md: datasheet tables for both ranges and what they change.
Pheenix is a second turnkey galvanics vendor next to Digital Matrix and
can quote lacquer-to-record as one vendor; neither range includes water
treatment. Utilities from the sheets (~27 kVA connected per line, DI water,
12-20 C cooling water, extraction sizes), ~5.6 m2 of footprint, and a cell
count estimate (one PDPU at the low end, two at the high end). The Sibert
machines are single-phase, 200/250/600 kg on castors, centre manually and
list no data interface; the VSC locates on the punched hole; the finisher's
water carries nickel. Weights, cycle times, prices and mould fit are listed
as quote questions.

Backlinks and small updates: README (bullet, layout tree, vendor list),
roadmap items 6 and 23, vendor landscape, supplier map, exhibitor briefing
(on-file notes, Sibert three-phase question answered), digital factory
(Pheenix PLC data, Sibert data question, RFQ clause 5), quality automation
(hardness on the centre slug, BD paper as the acceptance-spec model),
sustainability (finisher water), total investment block label (numbers
unchanged), scale (galvanics feeder note), crane weight table, process
flow, pressing-line stamper-fit question, plant page detail lines.
This commit is contained in:
grabowski committed 2026-10-03 21:05:00 +02:00
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@@ -424,11 +424,16 @@ for the archive.
### Galvanics (Expand phase)
Rectifier current, voltage and ampere-hours per cell (Digital Matrix: ask
what the control rings and rectifiers expose; Modbus is the requirement),
what the control rings and rectifiers expose; Pheenix Alpha: its plating
units are PLC-controlled with a network connection, protocol unstated, see
[galvanics and stamper prep](equipment/galvanics.md); Modbus is the
requirement),
bath temperature, pH and conductivity from transmitters, filtration and
agitation pump states, fume extraction running status (the interlock itself
stays hard-wired), rinse water conductivity and evaporator state. Titration
results are entered at a station against the bath ID.
results are entered at a station against the bath ID. On the Pheenix
units, the machine's own alerts (filter cartridge change, nickel pellet
top-up, anode basket cleaning) are logged as bath events.
### Site systems
@@ -441,8 +446,9 @@ production data.
### What produces no telemetry
The Sibert stamper-prep machines and the shrink wrapper produce no machine
data, and neither does the mastering chain on the Agnew route. They get
The Sibert stamper-prep machines (their 2021 specifications list no data
or network interface; Sibert's 2009 optical-disc punch offered barcode and
LAN options, so ask) and the shrink wrapper produce no machine data, and neither does the mastering chain on the Agnew route. They get
station check-ins: who, when, which part, which parameters, with files
attached (cutting parameters, DAW session export). The room environment
around them is logged by the sensors above.
@@ -635,8 +641,10 @@ To go into every RFQ that leaves from [roadmap](roadmap.md) items 4 to 8:
structured cabling, a VLAN-capable industrial switch in every cabinet,
and Omada-managed switches and APs for the building so the gateway's
existing Omada controller covers the site.
5. **Galvanics (Digital Matrix)**: what the rectifiers and control rings
expose, and how; Modbus preferred.
5. **Galvanics (Digital Matrix, Pheenix Alpha)**: what the rectifiers,
control rings and PLCs expose, and how; Modbus preferred; remote support
through our mesh, no vendor cloud. **Sibert**: whether the VS machines
can take a stamper serial in and write the centring result out.
6. **Metrology (Keyence Thailand)**: confirmed CSV/3D export paths and
whether the instrument software can write to a network share unattended.
7. **Vision integrator**: result string format, image push over SFTP,