Add the Newbilt flyers from Making Vinyl Europe 2026
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docs/equipment/newbilt/flyers-2026/: the six 2026 product flyers (Classic, Duplex, EX 35, Edge Trimmer, Granulator 400, Label Punch) and the 2024 Classic print flyer, collected at the booth in Haarlem. pressing-line.md gets a range table with the flyer figures and what they change: Classic and Duplex share inserts (one mould family for a Newbilt-only fleet, Classic now named as automated candidate next to the Pheenix AD12), edge trim of 20 to 40 g per 12" 180 g record brackets the ~20 % regrind share, the Granulator 400 runs in batches, central hydraulics is an option, and the EX 35 is not in the 2024 quote. Sources disagree on the Classic's panel (two 21" vs one 10"), extruder power (7.5 kW drive in the 2024 flyer vs 15 kW noted earlier) and 10" support; recorded as re-quote points instead of picking one. Supplier table and exhibitor briefing corrected to match and given Erwin Neubauer as a second contact; plant page grinder detail cites the flyer figures.
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@@ -762,7 +762,7 @@ const DETAILS={
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chiller:{t:'Process cooling',w:'Cooling water at 20 to 25 °C sets the vinyl after the steam phase. 98 % of the 250 kW cooling load is the molds. Open cooling tower with a heat exchanger, chiller in its own 60 m² room.',c:['Supply 20 to 25 °C, 10 bar, 7 to 8 °dH, max 200 µm particles','Flow 128 l/min typical, 220 l/min peak (Duplex)'],f:['~80 to 125 kW electrical','Outlet water reaches about 60 °C from the press']},
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comp:{t:'Compressed air',w:'Dry, filtered air at 6 to 10 bar for press and extruder actuators.',c:['Dew point max 3 °C, impurities max 5 µm'],f:['14 m³/h for a Duplex system']},
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hyd:{t:'Hydraulic aggregate',w:'Supplies the ~150 t press force at 180 bar from a gas-loaded accumulator. Sized for a second press from day one, which is the Duplex upgrade path.',c:['Oil temperature and pressure logged','200 l HLP 46 mineral oil, customer supplied'],f:['15 kVA, 12 kW average, 600 kg','Preferably outside the pressing room']},
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grind:{t:'PVC grinder',w:'Trims and rejected records are ground to regrind, which feeds back to the regrind silo as the ~20 % recycled share of the feedstock.',c:['No labels or paper into the grinder','Contamination check per regrind batch'],f:['In the Newbilt scope']},
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grind:{t:'PVC grinder',w:'Trims and rejected records are ground to regrind, which feeds back to the regrind silo as the ~20 % recycled share of the feedstock. Rejected records lose their label area in the label punch first; edge trim goes in directly.',c:['No labels or paper into the grinder','Contamination check per regrind batch'],f:['Newbilt Granulator 400 (flyer): 200 to 250 kg/h, 7.5 kW, so it runs in batches','Edge trim ~20 to 40 g per 12" 180 g record (Newbilt flyer)','Label punch: 106 mm, 7"/10"/12"']},
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energy:{t:'Energy',w:'247 kWp of roof PV on the phase 1 building (~498 kWp with phase 2), a 271 kWh Gobel Power battery stack for peak shaving and ride-through, and a PEA medium-voltage connection with a 500 to 1,000 kVA transformer sized by the boiler decision.',c:['Plant peak 300 to 450 kW without electric boiler, 600 to 750 kW with it'],f:['Northern Thailand yield ~1,400 to 1,500 kWh/kWp/yr','PV covers roughly 28 to 45 % of consumption without electric steam']},
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trace:{t:'Traceability',w:'Every step logs at the source: press and rectifier PLCs, lab instruments and vision stations write directly, manual steps get operator check-ins. Logs are append-only and retained for the life of the customer relationship. Customers get a per-order view of the whole chain.',c:['Record key: stamper + press + cycle timestamp + side','Every artifact has an ID and knows its parents','Environment (HVAC per zone) logged on the same timeline'],f:['Machine data access is a purchasing requirement','A complaint about one record resolves to stamper, press, shift, operator, compound lot, packaging lot']},
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hvac:{t:'Whole-factory HVAC',w:'The press room is held at 20 to 26 °C and 35 to 60 % RH per the Newbilt site requirements; galvanics, archive and audio rooms have their own zones. Temperature, humidity and particulate per zone are logged with production.',c:['Temperature, RH and PM per zone','Correlate any production window with plant conditions'],f:['~100 to 200 kW peak (estimate)','~1,500 m² conditioned']},
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