Sibert follow-up: USD 250k budget, current VS specs, OMS as galvanics option
Deploy test site / deploy (push) Successful in 41s

Ian Locke's email of 5 October 2026 after Making Vinyl Europe:

- Budget of USD 250k for VSP, VSF and VSC confirmed; his time, spares,
  shipping and travel extra; itemised quotation on request. The
  total-investment block keeps its estimate until the re-base, the
  difference (+190k low case / +80k high case) goes into the
  not-yet-rolled-up table.
- Current specifications filed (VSF and VSC 2022, VSP 2023) plus the
  VSF/VSP/VSC line-up drawing (4958 x 833 mm); the 2021 issues move to
  sibert/specs-2021/. VSC is now 1000 kg with split OD hydraulic / ID
  pneumatic forming; VSF 0-30 psi, 4-station head. Crane table, supplier
  map, vendor landscape and the plant page details updated.
- Fully automatic VSPa exists; Sibert offers to move features to the VSP.
- Electroforming: OMS (Optical Media Services, Lou Wullms) named next to
  Pheenix; added as a third galvanics candidate with open questions.
- Sequencing advice (presses, boilers, operators and live feedback loops
  first) recorded in the exhibitor briefing, roadmap item 23, and as
  digital-factory design decision 9 (operators see the data first).
This commit is contained in:
grabowski committed 2026-10-07 09:24:11 +02:00
1 parent b672c58e34
commit 6888abe602
17 files changed
+208 -62

No files matched your search

+2 -1
View File
@@ -53,6 +53,7 @@ Suppliers identified:
|---|---|---|---|
| Plating Power / Digital Matrix Corp. | Farmingdale, NY, USA | VLSS silvering, VLPP pre-plate, VLFP 2/4/6-cell electroforming, EC-1000 passivation, control rings | No water treatment or metal recovery in their scope; no SE-Asia distributor; alex.greenspan@digmatrix.com |
| Pheenix Alpha | Sweden | PASU automatic silvering, PPPU pre-plating (four masters), PDPU dual-cell electroforming (up to 200 A per cell), PMPB passivation, cleaning and drying bench (nickel and DMM) | 2024 flyers in [`../equipment/pheenix-alpha/`](../equipment/pheenix-alpha/), summarised in [galvanics and stamper prep](../equipment/galvanics.md); prices unpublished; PLC with network access; no water treatment in the flyers; same vendor as the AD12 presses (section 5), so one quote can cover both; info@pheenixalpha.com |
| Optical Media Services (OMS) | Baarlo, Netherlands | Vinyl electroforming equipment, new and refurbished (including CD/DVD lines converted to 14" vinyl); independent stamper service from lacquers and DMMs | Named by Sibert after Haarlem (good equipment, very familiar with the Asian market); no datasheet or price on file; possible link to Newbilt's announced electroplating equipment, unconfirmed ([galvanics and stamper prep](../equipment/galvanics.md)); Lou Wullms, lou.wullms@gmail.com per the vinyl-pressing-plants.com directory |
Open: industrial water-treatment vendor for the zero-discharge system;
clean-room design/build contractor; fume scrubbing.
@@ -69,7 +70,7 @@ Suppliers identified:
| Supplier | Location | Offering | Notes |
|---|---|---|---|
| Sibert Instruments | Alton, Hampshire, UK | VSP punch, VSF back-finisher, VSC coiner | 2021 specifications in [`../equipment/sibert/`](../equipment/sibert/), summarised in [galvanics and stamper prep](../equipment/galvanics.md): single-phase 115 to 230 V, 6 to 8 bar air, 200 / 250 / 600 kg, no data interface listed; prices unpublished; confirm no overlap with press-integrated forming before buying the VSC; sales@sibert.co.uk, Ian Locke |
| Sibert Instruments | Medstead, Hampshire, UK | VSP punch, VSF back-finisher, VSC coiner; a fully automatic VSPa punch also exists | Current specifications (2022 and 2023) and line-up drawing in [`../equipment/sibert/`](../equipment/sibert/), summarised in [galvanics and stamper prep](../equipment/galvanics.md): single-phase 115 to 230 V, 6 to 8 bar air, 200 / 250 / 1000 kg, line 4958 × 833 mm, no data interface listed; budget of USD 250k for all three confirmed by email (October 2026), its time, spares, shipping and travel extra, itemised quotation on request; confirm no overlap with press-integrated forming before buying the VSC; sales@sibert.co.uk, Ian Locke (ian.locke@sibert.co.uk) |
## 4. Stamper Service (bridge / overflow, until in-house galvanics runs)
@@ -22,9 +22,37 @@ traceability spec, the steam decision, the Thai PVC lead, the 50/50 fleet).
work made it clear to him that the project comes from the right
direction. For the pitch to suppliers and investors, the data and
control side is what makes a newcomer credible, so it leads.
- **Sibert follow-up** (Ian Locke to Alexander, thanking him and Simona,
email 5 October 2026):
- *Budget*: USD 250k covers all three stamper prep machines; his time,
spare parts, shipping and travel are extra. A fully itemised quotation
follows if we go ahead ([galvanics and stamper prep](../equipment/galvanics.md),
[total investment](../finance/total-investment.md)).
- *Sequencing advice*, given against his own interest: take the time to
get each main step right, and earn some return before every
manufacturing step is in place. He took on board that we are
constantly waiting for stampers on long lead times, but sees presses
and boilers running
efficiently, good operators and live feedback loops that the staff use
to improve production, rather than only for management reporting, as
what decides the outcome. Supplier advice, not buyer validation; it
bears on the open galvanics question in [roadmap](../roadmap.md) item
23 and is taken into the [digital factory](../digital-factory.md)
design decisions.
- *Electroforming*: Optical Media Services (OMS, Lou Wullms) for good
equipment and familiarity with the Asian market, or Pheenix for a
turnkey package of electroforming and presses
([galvanics and stamper prep](../equipment/galvanics.md)).
- *Automatic punch*: Sibert builds a fully automatic VSPa, which he
thinks may not suit us; he offered to discuss it or carry some of its
features across to the VSP.
- He also sees Alexander's background in electronics and solar as well
placed to judge what the electronic reporting on daily production
needs: the data side again.
- **Filed since**: the Newbilt flyers
([pressing line](../equipment/pressing-line.md)), Sibert's VS
specifications and Pheenix Alpha's electroforming flyers
([pressing line](../equipment/pressing-line.md)), Sibert's current VS
specifications and line-up drawing (with the 2021 issues kept), and
Pheenix Alpha's electroforming flyers
([galvanics and stamper prep](../equipment/galvanics.md)).
The briefing below is kept as written before the show.
@@ -401,17 +429,21 @@ the best-documented one on the market. Not on the 2021 supplier list.
**What they are.** Precision OEM (optical-disc heritage) making stamper
preparation equipment: **VSP** stamper punch, **VSF** back finisher, **VSC**
coiner (trim and form in one pass). Contact in this repo: sales@sibert.co.uk,
Ian Locke. Installed equipment at Pheenix Alpha in January 2025.
Ian Locke (ian.locke@sibert.co.uk). Installed equipment at Pheenix Alpha in January 2025.
**On file** (filed with the Making Vinyl material, October 2026): the VSP,
VSF and VSC technical specifications (2021) and Sibert's 2008 to 2009
VSF and VSC technical specifications in their current versions (2022 and
2023) with a line-up drawing of the three, sent by Ian Locke after the
show, the 2021 issues they replace, and Sibert's 2008 to 2009
optical-disc SPS literature, in [`../equipment/sibert/`](../equipment/sibert/),
summarised in [galvanics and stamper prep](../equipment/galvanics.md). They
answer part of the list below: all three machines run single-phase 115 to
230 V, so no three-phase supply is needed; the VSC claims tooling for every
vinyl mould; the VSP centres manually under ×100 optics; no data interface
is listed. Prices, tooling cost per mould, the Pheenix installation and
service in Asia stay open.
230 V, so no three-phase supply is needed; the VSC forms to each customer
mould profile; the VSP centres manually under ×100 optics (a fully
automatic VSPa exists); no data interface is listed. Sibert confirmed a
budget of USD 250k for the three (its time, spares, shipping and travel
extra) and offers an itemised quotation. Tooling cost per mould, the
Pheenix installation and service in Asia stay open.
Site: https://www.sibert.co.uk/
**Why they matter.** Exactly the gap between the plating line and the
+22 -6
View File
@@ -130,18 +130,34 @@ Pheenix Alpha (below) now offers a competing line unit for unit; the
datasheets and the comparison are in
[galvanics and stamper prep](../equipment/galvanics.md).
## Electroforming equipment and stamper service: Optical Media Services (Netherlands)
Optical Media Services B.V. (OMS, Baarlo, established 1996) builds and
refurbishes vinyl electroforming equipment, converts CD/DVD electroforming
lines to 14" vinyl, and runs an independent stamper service from lacquers
and DMMs. Sibert's Ian Locke named it after Haarlem as the alternative to
a Pheenix turnkey line: Lou Wullms is "a long-standing industry colleague
who makes good equipment" and very familiar with the Asian market. A
directory listing points OMS's website at Newbilt's equipment page, which
announces new Newbilt electroplating equipment; whether the two are linked
is unconfirmed. No datasheet or price on file yet; details and open
questions in [galvanics and stamper prep](../equipment/galvanics.md).
## Stamper preparation: Sibert Instruments (UK)
[Sibert Instruments](https://www.sibert.co.uk/) (Hampshire, in this niche
since the early 1970s) makes the machines that turn a raw electroformed
nickel shell into a press-ready stamper: the VSP center punch, VSF
back-finisher, and VSC coiner (trim and form in one pass). One-off capital
equipment filling exactly the gap between the plating line and the presses.
The 2021 technical specifications are in
back-finisher, and VSC coiner (trim and form in one pass), plus a fully
automatic VSPa punch. One-off capital equipment filling exactly the gap
between the plating line and the presses. The current technical
specifications (2022 and 2023) and a line-up drawing are in
[`../equipment/sibert/`](../equipment/sibert/): all three run on
single-phase power and 6 to 8 bar air, weigh 200, 250 and 600 kg, and list
no data interface; centring on the punch is manual under ×100 optics.
Figures, mould fit and the service model are in
single-phase power and 6 to 8 bar air, weigh 200, 250 and 1000 kg, stand
in a 4958 × 833 mm row, and list no data interface; centring on the punch
is manual under ×100 optics. Sibert has confirmed a budget of USD 250k for
the three, with its time, spare parts, shipping and travel extra. Figures,
mould fit and the service model are in
[galvanics and stamper prep](../equipment/galvanics.md).
## Stamper service, as a bridge: Stamper Discs (UK)