Inline optical QC: devices for the record inspection station
User, 17 Oct 2026: research on the inline QC equipment, which devices can be used for the optical check. - New docs/equipment/inline-optical-qc.md: defect-by-defect table with the optical signature, device and limit (IEC 98 / DIN 45547 hole and eccentricity, Stamper Discs targets, Mobineko warp limits), precedents (no vinyl product; Dr. Schenk ISM CD scanner as template; Basler/Xiris; PRP AQA 2023; CTU thesis), a station design (centring turntable, 4k line-scan per side with dark-field, bright-field and transmitted light, colour label camera, two laser warp sensors or a line profiler, optional thermal camera) with sourced price signals, resolution and eccentricity math, throughput, placement at the Duplex cell and the Classic, smart-camera vs open GenICam/Aravis/OpenCV/anomalib on NixOS, specials, Thai channels, next steps. - Estimate USD 12k-30k hardware per station, ~USD 40k-100k for the two launch stations; inside the existing metrology launch tier, no plan price change. - Backlinks: quality-automation.md layer 1, digital-factory.md QC integration row, README bullet and tree.
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@@ -134,10 +134,16 @@ print defects). Non-fill and stitching correlate with audible defects, so
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optical inspection is a strong proxy for audio quality without playing the
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record.
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No vinyl-specific vision product exists; this is a custom integration of
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general machine vision (Keyence or Cognex class) at the press unloader. CNX
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would be an early adopter, and it should be budgeted as an integration
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project.
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No vinyl-specific vision product exists (search of October 2026); this is
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a custom integration of general machine vision at the press unloader, on
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the pattern of the old CD and DVD in-line scanners: one turn under a
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radial line-scan camera with angled lights, plus laser distance sensors
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for warp. The closest vinyl precedent is Precision Record Pressing's
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in-house AQA (2023), which scans sampled records with cameras in the lid
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of modified turntables before playing them. CNX would be an early
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adopter, and it should be budgeted as an integration project. The device
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options, a station design, prices and a cost estimate are in
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[inline optical QC](equipment/inline-optical-qc.md).
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### Layer 2: press telemetry, every cycle
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