Inline optical QC: devices for the record inspection station

User, 17 Oct 2026: research on the inline QC equipment, which devices
can be used for the optical check.

- New docs/equipment/inline-optical-qc.md: defect-by-defect table with
  the optical signature, device and limit (IEC 98 / DIN 45547 hole and
  eccentricity, Stamper Discs targets, Mobineko warp limits), precedents
  (no vinyl product; Dr. Schenk ISM CD scanner as template; Basler/Xiris;
  PRP AQA 2023; CTU thesis), a station design (centring turntable, 4k
  line-scan per side with dark-field, bright-field and transmitted light,
  colour label camera, two laser warp sensors or a line profiler,
  optional thermal camera) with sourced price signals, resolution and
  eccentricity math, throughput, placement at the Duplex cell and the
  Classic, smart-camera vs open GenICam/Aravis/OpenCV/anomalib on NixOS,
  specials, Thai channels, next steps.
- Estimate USD 12k-30k hardware per station, ~USD 40k-100k for the two
  launch stations; inside the existing metrology launch tier, no plan
  price change.
- Backlinks: quality-automation.md layer 1, digital-factory.md QC
  integration row, README bullet and tree.
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grabowski committed 2026-10-17 23:47:12 +07:00
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@@ -180,6 +180,11 @@ The detail lives in dedicated documents:
repo, VLAN zoning, Telegraf/MQTT acquisition source by source, QC
instrument integration, the factory application, alerting, backup,
security, the data clauses for every RFQ, build order and rough cost
- [Inline optical QC](docs/equipment/inline-optical-qc.md): devices for
the 100% record inspection station (line-scan cameras with dark-field
and transmitted light, label camera, laser warp sensors, centring
turntable), CD-scanner and PRP precedents, smart-camera versus open
NixOS software, specials, prices and a two-station cost estimate
- [Quality automation](docs/quality-automation.md): stamper metrology
(Keyence-class confocal, profiler, XRF), layered pressed-record QC (100%
optical inspection, per-cycle press telemetry, sampled automated audio
@@ -339,6 +344,7 @@ docs/
│ │ optical-disc literature (vendor PDFs)
│ ├── duplex-cell-layout-sketch.png Duplex cell arrangement (sketch, not to scale)
│ ├── galvanics.md Electroforming and stamper prep equipment plan
│ ├── inline-optical-qc.md Devices for the record inspection station
│ └── pressing-line.md Press fleet strategy and equipment plan
├── finance/ Project cost overviews, revenue model,
│ construction RFQ, PEA electricity tariff