Inline optical QC: devices for the record inspection station
User, 17 Oct 2026: research on the inline QC equipment, which devices can be used for the optical check. - New docs/equipment/inline-optical-qc.md: defect-by-defect table with the optical signature, device and limit (IEC 98 / DIN 45547 hole and eccentricity, Stamper Discs targets, Mobineko warp limits), precedents (no vinyl product; Dr. Schenk ISM CD scanner as template; Basler/Xiris; PRP AQA 2023; CTU thesis), a station design (centring turntable, 4k line-scan per side with dark-field, bright-field and transmitted light, colour label camera, two laser warp sensors or a line profiler, optional thermal camera) with sourced price signals, resolution and eccentricity math, throughput, placement at the Duplex cell and the Classic, smart-camera vs open GenICam/Aravis/OpenCV/anomalib on NixOS, specials, Thai channels, next steps. - Estimate USD 12k-30k hardware per station, ~USD 40k-100k for the two launch stations; inside the existing metrology launch tier, no plan price change. - Backlinks: quality-automation.md layer 1, digital-factory.md QC integration row, README bullet and tree.
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@@ -180,6 +180,11 @@ The detail lives in dedicated documents:
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repo, VLAN zoning, Telegraf/MQTT acquisition source by source, QC
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instrument integration, the factory application, alerting, backup,
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security, the data clauses for every RFQ, build order and rough cost
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- [Inline optical QC](docs/equipment/inline-optical-qc.md): devices for
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the 100% record inspection station (line-scan cameras with dark-field
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and transmitted light, label camera, laser warp sensors, centring
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turntable), CD-scanner and PRP precedents, smart-camera versus open
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NixOS software, specials, prices and a two-station cost estimate
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- [Quality automation](docs/quality-automation.md): stamper metrology
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(Keyence-class confocal, profiler, XRF), layered pressed-record QC (100%
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optical inspection, per-cycle press telemetry, sampled automated audio
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@@ -339,6 +344,7 @@ docs/
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│ │ optical-disc literature (vendor PDFs)
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│ ├── duplex-cell-layout-sketch.png Duplex cell arrangement (sketch, not to scale)
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│ ├── galvanics.md Electroforming and stamper prep equipment plan
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│ ├── inline-optical-qc.md Devices for the record inspection station
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│ └── pressing-line.md Press fleet strategy and equipment plan
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├── finance/ Project cost overviews, revenue model,
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│ construction RFQ, PEA electricity tariff
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