Payap model v2: bigger factory, shared plant room, separate water treatment
User, October 2026: the factory is too small and needs room to grow (possibly ten more Classics), one shared hydraulic and air supply, water treatment perhaps in a separate building connected to the galvanics lab, and a fully equipped workshop (maintenance tools, 3D printers, maybe a lathe and a small CNC mill). Model (rebuilt live in FreeCAD 26.3, BIM objects, Params-driven, parametric check plot 135->145 m and factory 112->120 m passed): - plot 135 m (11.4 rai) with a reserve; factory 112 x 25 m, 16 bays, 82 m visitor corridor, fire wall at 90 m; - press hall ~870 m2: two Duplex systems (EX 50 + EX 35), the Classic, ten future Classic positions in two rows on a service trench; - central hydraulics and compressed-air plant room (~62 m2); - water treatment building 12 x 10 m behind galvanics: buried duct (gravity from the +1.2 m floor), covered crossing 6 m clear; - workshop ~200 m2 with benches, tool cabinets, 3D printers, lathe, small CNC mill, drill, saw, welding bay, press, washer, measuring table. Docs: galvanics (water treatment building, proposed), crane doc (workshop fit-out; lathe and CNC mill not yet priced; corridor now 82 m), site-candidates Payap section rewritten, README bullet.
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@@ -87,8 +87,8 @@ pharmaceutical facility on the offered land is to be confirmed.
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assessment.
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5. **Plot fit.** Shape and size against the 60 × 25 m building, the
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detached utility yard and the phase 2 footprint (6 to 8 rai). The
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Payap scenario model below fits the whole plant on a 110 m square
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(7.6 rai) as drawn.
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Payap scenario model below needs a 135 m square (11.4 rai) as drawn,
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with room for ten more Classics and a reserve.
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6. **Galvanics on a campus.** Phase 5 electroplating needs the lessor's
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written consent; the zero-discharge design
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([sustainability](sustainability.md)) becomes a lease condition, not
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@@ -114,26 +114,41 @@ parametric BIM model sites it on a simple square plot:
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[isometric](cnx_vinyl_parametric_payap-iso.png)), built in FreeCAD 26.3
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from BIM walls, slabs, columns, spaces and equipment. Every size and
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position hangs off its `Params` spreadsheet (plot side, setbacks, floor
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level, building sizes, fire wall line, office gap), so the square can be
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swapped for the real plot once Payap names one. It is a layout sketch:
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every position and every equipment envelope is an estimate.
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level, building sizes, fire wall line, office and water treatment gaps),
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so the square can be swapped for the real plot once Payap names one. It
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is a layout sketch: every position and every equipment envelope is an
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estimate.
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- **Plot**: 110 × 110 m (12,100 m², 7.6 rai, inside the 6 to 8 rai of
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[scale](scale.md)), road assumed on the south side, 6 m setbacks
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(placeholder).
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- **Factory, production floor only**: 84 × 25 m at floor level +1.2 m,
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in process order along a 54 m glazed visitor corridor. From west to
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east: staff entry and lockers; workshop and spares, with the machine
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door and a 12 m vehicle ramp at the north-west corner; galvanics clean
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room and water treatment; stamper prep, PVC lab and material area;
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compressed air and electrical; the press hall; trim and optical
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inspection, QC lab, and finishing and packaging. Behind the fire wall
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at 62 m are the warehouse and dispatch with two dock doors.
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- The press hall (465 m²) holds two Duplex systems, each two HRP 12
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presses with an EX 50 and an EX 35, and the Classic
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- **Plot**: 135 × 135 m (18,225 m², 11.4 rai), road assumed on the south
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side, 6 m setbacks (placeholder). That is more than the 6 to 8 rai of
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[scale](scale.md): the factory keeps room for ten more Classics, and the
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plot keeps a reserve in front for a second hall or a PV field.
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- **Factory, production floor only**: 112 × 25 m at floor level +1.2 m,
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16 frame bays, in process order along an 82 m glazed visitor corridor.
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From west to east: staff entry and lockers; workshop and spares, with
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the machine door and a 12 m vehicle ramp at the north-west corner;
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galvanics clean room with a chemical day store; stamper prep, PVC lab,
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material area and the electrical room; the press hall; trim and optical
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inspection, QC lab, and finishing and packaging. Behind the fire wall at
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90 m are the warehouse and dispatch with two dock doors.
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- The press hall (~870 m²) holds two Duplex systems, each two HRP 12
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presses with an EX 50 and an EX 35, the Classic, and **ten more
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Classic positions** in two rows
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([pressing line](equipment/pressing-line.md)).
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- The 5 t crane runs from the west wall to the fire wall
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- **One shared hydraulic and compressed-air supply**: a central plant
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room (~62 m²) at the west end of the press hall, and a service trench
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along the press rows for the hydraulic ring main, compressed air,
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steam and cooling water.
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- The workshop (~200 m²) is fully equipped, with 3D printers, a lathe
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and a small CNC mill among the tools
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([crane, workshop and tours](crane-workshop-tours.md)).
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- The 5 t crane runs from the west wall to the fire wall.
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- **Water treatment building**, separate, 12 × 10 m at ground level
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directly behind galvanics: zero-discharge effluent treatment, the DI
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water plant and the chemical store. A buried duct carries the effluent
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by gravity from the galvanics floor, and a covered crossing (6 m clear
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for trucks) joins the galvanics door
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([galvanics](equipment/galvanics.md)).
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- **Office building, isolated from the factory floor**: 24 × 15 m, single
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storey, 12 m south of the factory on its own slab and structure, joined
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by a covered link that lands at the start of the visitor corridor.
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@@ -142,26 +157,33 @@ every position and every equipment envelope is an estimate.
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an inner acoustic lining, the listening room, the IT and server room,
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the archive, and WC and kitchen.
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- The lathe sits away from press vibration and outside the crane zone.
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- **Utility yard** behind the press hall, across a 6 m service lane:
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- **Utility yard** behind the press hall, across a 6 m lane:
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- boiler house with chimney and a covered fuel store;
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- chiller and cooling tower;
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- process and fire water tanks;
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- PEA transformer;
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- a pipe bridge to the press hall.
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- a pipe bridge that drops into the service trench.
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Boiler and chiller are drawn at the one-Duplex sizes and need
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re-sizing for five presses ([scale](scale.md)).
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- **Access**: one gate on the south side opens onto a truck apron in front
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of the dock doors, with the car park in front of the office and a
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service road round the east end to the yard and the ramp.
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- **Area**: about 2,100 m² of factory plus 360 m² of office, so ~2,460 m²
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under roof. That is above the 1,400 to 2,000 m² of the [scale](scale.md)
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zone table, which held one Duplex and an automated zone with the offices
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inside.
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- The press hall matches the new fleet.
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Boiler, chiller and transformer are drawn at the one-Duplex sizes. They
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need re-sizing for five presses, and again if the Classics are added
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([scale](scale.md)).
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- **Access**:
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- one gate on the south side opens onto a truck apron in front of the
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dock doors;
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- an access road runs along the south boundary to the car park, with
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a footpath to the office;
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- a lane behind the factory serves the yard, the water treatment
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building and the ramp. The low-loader's swept path at the ramp still
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needs checking.
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- **Area**: about 2,800 m² of factory, 360 m² of office and 120 m² of
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water treatment, so ~3,280 m² under roof plus the boiler house. That is
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well above the 1,400 to 2,000 m² of the [scale](scale.md) zone table,
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which held one Duplex and an automated zone with the offices inside.
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- Two thirds of the difference is the press hall with its expansion
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floor.
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- Warehouse and dispatch (~530 m²) are drawn above that table's 300 to
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500 m² for packaging and finished goods.
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Both are estimates to settle against the real plot.
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All of it is an estimate to settle against the real plot.
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The Mueang Chi model and everything sited on it stay as they are.
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