Remove em dashes where the replacement is unambiguous
The project has a standing style rule against em dashes that was missed when these docs were written. This removes the 42 occurrences where the substitution is mechanical and cannot change meaning: - table cells using an em dash as a placeholder, now a hyphen - em dashes immediately followed by a conjunction or subordinator (but, and, or, so, though, while, which, where, because, since), where a comma is simply correct 115 remain. Those join independent clauses, where a comma would create a splice and a colon often reads wrong, so each needs a judgement call rather than a pattern. A blanket regex over them was attempted and reverted: it produced double colons and broken sentences.
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@@ -80,7 +80,7 @@ flowchart LR
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Printed jackets from a local carton partner typically need **10 to 20
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working days** from approved artwork. That fits comfortably underneath
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the metal path — but only if artwork lands early. When a label delivers
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the metal path, but only if artwork lands early. When a label delivers
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artwork after approving the test pressing, the jackets become the
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critical path and every day of metalwork saved is wasted.
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@@ -101,16 +101,16 @@ no mastering room of our own.
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| # | Stage | Launch | Mature | Notes |
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|---|---|---|---|---|
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| 1 | Audio intake and technical QA | 1–2 | 1–2 | Checksums, format, levels, side-length vs format. Rejects here are cheap; rejects later are not |
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| — | **Gate: master plan approved** | *customer* | *customer* | 2–10 days in practice |
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| - | **Gate: master plan approved** | *customer* | *customer* | 2–10 days in practice |
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| 2 | Vinyl mastering | 3–7 | 2–4 | Launch: external engineer or partner. Mature: in-house room, and queue depth becomes ours to manage |
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| — | **Gate: master approved** | *customer* | *customer* | 2–10 days; more if the artist wants revisions |
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| 3 | Lathe cutting to lacquer | — | 1–2 | Includes test cut, groove microscope, dead-wax scribe |
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| 4 | Silvering and electroforming | — | 2–4 | Three generations plus XRF, metrology, mother listening check |
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| 5 | Stamper prep | — | 1 | Punch, back-finish, coin, concentricity |
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| 3–5 | **Outsourced cut + metal** (launch only) | 10–20 | — | Stamper Discs, Sheffield; queue is theirs, not ours |
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| — | **Stamper freight UK → TH + customs** | 3–7 | — | Air freight; nickel travels well, unlike lacquer |
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| - | **Gate: master approved** | *customer* | *customer* | 2–10 days; more if the artist wants revisions |
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| 3 | Lathe cutting to lacquer | - | 1–2 | Includes test cut, groove microscope, dead-wax scribe |
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| 4 | Silvering and electroforming | - | 2–4 | Three generations plus XRF, metrology, mother listening check |
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| 5 | Stamper prep | - | 1 | Punch, back-finish, coin, concentricity |
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| 3–5 | **Outsourced cut + metal** (launch only) | 10–20 | - | Stamper Discs, Sheffield; queue is theirs, not ours |
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| - | **Stamper freight UK → TH + customs** | 3–7 | - | Air freight; nickel travels well, unlike lacquer |
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| 6 | Press setup and test pressing | 1 | 0.5–1 | Mold change, stamper mount, warm-up, 10–20 TPs |
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| — | **TP to artist + gate: TP approved** | *5–15* | *5–15* | Courier plus listening time. The single largest customer-side block |
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| - | **TP to artist + gate: TP approved** | *5–15* | *5–15* | Courier plus listening time. The single largest customer-side block |
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| 7 | Production run | 1–5 | 1–3 | Throughput table below |
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| 8 | Finishing, assembly, packaging | 2–4 | 2–3 | Trim is inline; shrink and jacket assembly are labour-bound |
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| 9 | Fulfilment and dispatch | 1–3 | 1–2 | Bulk pallet, or per-parcel dropship on an ongoing basis |
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@@ -128,7 +128,7 @@ Two things the table deliberately does not hide:
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The launch configuration is sound precisely because it never ships
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one: audio goes to Europe as a file, the lacquer is cut and plated in
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the same region, and only finished nickel stampers make the journey.
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Any future arrangement that cuts in Thailand and plates abroad — or
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Any future arrangement that cuts in Thailand and plates abroad, or
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the reverse — would be a quality risk, not just a slower schedule.
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## Production run throughput
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@@ -154,12 +154,12 @@ decision.** A plant running at 90% quotes 16 weeks with the same
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equipment that quotes 6 weeks at 50%. Any turnaround promise made to
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the market is implicitly a promise to hold spare capacity.
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Small runs invert the arithmetic — though not as sharply as it first
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Small runs invert the arithmetic, though not as sharply as it first
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looks. At 300 units on the semi-automatic line the run is **5 to 8
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hours**, most of a shift, once the 60–70% effectiveness above is
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applied; it is roughly an hour on the full mature fleet. What dominates
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a small order is not the pressing but the setup, the approvals and the
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assembly, all of which cost the same at 300 units as at 3,000 — which
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assembly, all of which cost the same at 300 units as at 3,000, which
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is exactly the boutique/color work the semi-automatic
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line exists to serve, per
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[pressing-line.md](equipment/pressing-line.md). Small runs are not
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