Add production WSGI server and CLAUDE.md documentation

- Replace Flask development server with Waitress production WSGI server
- Add waitress>=2.1.0 dependency to pyproject.toml and Makefile
- Configure 4-thread server for better performance and stability
- Create comprehensive CLAUDE.md guide for future development
- Document architecture, deployment, testing, and common patterns
- Update README.md with production-ready feature and dependencies

Eliminates Flask development server warning and provides production-grade
web serving suitable for Raspberry Pi deployment.

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>

CLAUDE.md

@@ -0,0 +1,322 @@
+# CLAUDE.md
+
+This file provides guidance to Claude Code (claude.ai/code) when working with code in this repository.
+
+## Project Overview
+
+Wedding Phone is a Raspberry Pi-based rotary phone system for weddings and events. Guests pick up a vintage rotary phone handset to hear a custom greeting, then record voice messages. The system features a Flask web interface for managing greetings and recordings, GPIO hookswitch detection, optional USB backup with CRC32 verification, and HiFiBerry DAC+ADC audio support.
+
+## Development Commands
+
+### Running the System
+```bash
+# Start the wedding phone system (preferred method)
+make start
+
+# Or using UV directly
+uv run --no-project python rotary_phone_web.py
+
+# Or using Python directly
+python3 rotary_phone_web.py
+```
+
+### Testing
+```bash
+# Run complete audio test (speaker + mic + dial tone)
+make test
+
+# Or using UV
+uv run --no-project python test_complete.py
+```
+
+### Dependencies
+```bash
+# Install/sync dependencies using UV (preferred)
+make sync
+
+# Or manually with UV
+uv pip install flask numpy pyaudio RPi.GPIO
+
+# System dependencies (Raspberry Pi)
+sudo apt-get install -y python3-pyaudio portaudio19-dev
+```
+
+### Service Management
+```bash
+# Install as systemd service
+./install_service.sh
+
+# Service control
+sudo systemctl start wedding-phone
+sudo systemctl stop wedding-phone
+sudo systemctl restart wedding-phone
+sudo systemctl status wedding-phone
+
+# View logs
+sudo journalctl -u wedding-phone -f
+```
+
+### Cleanup
+```bash
+# Clean temporary files and generated templates
+make clean
+```
+
+## Architecture
+
+### Single-File Application Design
+The entire Flask application lives in `rotary_phone_web.py` (~2000 lines). This is intentional - the system is designed for deployment on Raspberry Pi devices where simplicity matters more than strict separation of concerns.
+
+**Key architectural components:**
+
+1. **Configuration System** (lines 22-82)
+   - `config.json`: System configuration (GPIO pins, audio device, paths, backup settings)
+   - `user_config.json`: Runtime user settings (active greeting, volume, button sound)
+   - Configuration loaded at startup and used throughout application
+   - User settings persisted on changes (volume adjustments, greeting selection)
+
+2. **Backup System with CRC32 Verification** (lines 84-218)
+   - `calculate_crc32()`: Compute CRC32 checksum for file verification
+   - `backup_file_to_usb()`: Copy files to multiple USB drives with verification
+   - `get_usb_backup_status()`: Check USB drive mount status and writability
+   - Automatic backup on recording/upload if `backup_on_write` enabled
+   - Corrupted backups automatically deleted
+
+3. **RotaryPhone Class** (lines 220-550+)
+   - Central state machine managing phone lifecycle
+   - GPIO event-driven architecture with immediate hook detection
+   - Three states: `on_hook`, `off_hook`, `recording`
+   - Audio playback with volume control (numpy-based amplitude scaling)
+   - Recording with minimum duration requirements (1 second)
+   - Extra button support for playing sounds during recording
+
+4. **Flask Web Application** (lines 550+)
+   - REST API for status, recordings, greetings, volume control
+   - Template auto-generation (creates `templates/index.html` on first run)
+   - File upload handling with werkzeug secure_filename
+   - Audio streaming endpoints for browser playback
+
+### Phone State Machine Flow
+```
+1. ON_HOOK (waiting)
+   → GPIO detects hookswitch pressed (handset lifted)
+
+2. OFF_HOOK (playing greeting)
+   → Optional greeting delay (0-10 seconds)
+   → Play active greeting with volume control
+   → GPIO continuously checked for hang-up
+
+3. RECORDING (recording audio)
+   → Record audio from microphone
+   → Extra button can trigger sounds (non-blocking)
+   → Stop on hang-up or max duration (300s)
+   → Save if ≥1 second, backup to USB if enabled
+   → Return to ON_HOOK
+```
+
+### Audio Architecture
+- **PyAudio Instance**: Single shared instance in `RotaryPhone.audio`
+- **Streams**: Created per-operation (playback/recording) with configured device index
+- **Volume Control**: Applied in real-time using numpy array manipulation (int16 scaling)
+- **Extra Button Sounds**: Separate PyAudio instance to prevent blocking main recording
+- **Hook Detection**: Direct GPIO reads during playback/recording loops for immediate response
+
+### HTML Template Generation
+The Flask app generates `templates/index.html` programmatically on first run. The template is defined as a string in the Python code and written to disk. To update the UI:
+1. Delete `templates/` directory
+2. Restart the application
+3. Updated template will be regenerated
+
+## Configuration
+
+### config.json Structure
+All system configuration is in `config.json` (copy from `config.example.json`):
+- **gpio**: Pin assignments and pressed states (LOW/HIGH) for hookswitch and extra button
+- **audio**: Device index, sample rate, chunk size, max recording duration
+- **paths**: Base directory and subdirectories for recordings/sounds
+- **backup**: USB paths, CRC verification, auto-backup settings
+- **web**: Port and upload size limits
+- **system**: Default values for volume, greeting, button sound, greeting delay
+
+### Finding Audio Device Index
+```bash
+python3 -c "import pyaudio; p=pyaudio.PyAudio(); [print(f'{i}: {p.get_device_info_by_index(i)[\"name\"]}') for i in range(p.get_device_count())]"
+```
+Update `config.json` → `audio.device_index` with the correct index.
+
+### GPIO Configuration
+- **hook_pin**: BCM GPIO pin number for hookswitch
+- **hook_pressed_state**: "LOW" if switch pulls to ground when pressed, "HIGH" if pulls to 3.3V
+- **extra_button_enabled**: true/false to enable optional button feature
+- Pin mode: BCM (not BOARD)
+- Pull-up resistors enabled on inputs
+
+## Common Development Tasks
+
+### Adding New API Endpoints
+Add Flask routes in `rotary_phone_web.py`. Follow existing patterns:
+- Status endpoints: Return JSON with `jsonify()`
+- File operations: Use `secure_filename()` for uploads
+- Audio streaming: Use `send_file()` with mimetype
+- Error handling: Return appropriate HTTP status codes
+
+### Modifying Phone Behavior
+Edit the `RotaryPhone` class methods:
+- `play_sound_file()`: Audio playback logic with volume/hook checking
+- `record_audio()`: Recording loop with GPIO monitoring
+- `phone_monitor_thread()`: Main state machine loop
+
+### Adding Configuration Options
+1. Add to `config.example.json` with documentation
+2. Load in `load_system_config()` or `RotaryPhone.load_config()`
+3. Access via `SYS_CONFIG` (system) or `self.config` (runtime user settings)
+4. Update README.md configuration section
+
+### USB Backup Modifications
+- `backup_file_to_usb()`: Handles individual file backup
+- CRC verification logic prevents silent corruption
+- Backup called after recording saves and greeting uploads
+- Test with `/api/backup/test` endpoint
+
+## Testing
+
+### Audio Testing
+The `test_complete.py` script validates:
+1. Speaker output (440Hz test tone)
+2. Dial tone generation (350Hz + 440Hz)
+3. Microphone recording (5-second test)
+
+Run before deployment to verify HiFiBerry configuration.
+
+### Manual Testing Checklist
+1. Pick up phone → greeting plays
+2. Hang up during greeting → playback stops immediately
+3. Wait for greeting → recording starts
+4. Speak → recording captures audio
+5. Hang up → recording saves and backs up
+6. Web interface → upload/play/delete functions work
+7. Extra button (if enabled) → sound plays during recording only
+
+## Important Patterns
+
+### Immediate GPIO Response
+The system uses direct `GPIO.input()` calls inside playback and recording loops rather than callbacks. This ensures immediate response when the handset is hung up:
+```python
+while data:
+    if GPIO.input(HOOK_PIN) != HOOK_PRESSED:
+        print("Handset hung up, stopping playback immediately")
+        break
+    # Continue processing
+```
+
+### Volume Control Implementation
+Volume is applied to PCM audio data using numpy:
+```python
+volume = self.get_volume() / 100.0  # 0.0 to 1.0
+audio_data = np.frombuffer(data, dtype=np.int16)
+audio_data = (audio_data * volume).astype(np.int16)
+data = audio_data.tobytes()
+```
+
+### File Integrity with CRC32
+All file writes (recordings, uploads) can be verified with CRC32:
+```python
+source_crc = calculate_crc32(source_file)
+# ... copy file ...
+dest_crc = calculate_crc32(dest_file)
+if dest_crc != source_crc:
+    # Corrupted, delete backup
+```
+
+## Deployment Notes
+
+### Raspberry Pi Setup
+1. Install Raspberry Pi OS (Bullseye or newer)
+2. Configure HiFiBerry DAC+ADC (`./configure_hifiberry.sh`)
+3. Wire GPIO hookswitch and optional button
+4. Create `config.json` from example
+5. Test audio with `make test`
+6. Install as service with `./install_service.sh`
+
+### USB Backup Setup
+USB drives must be mounted with user write permissions:
+```bash
+# Automated setup (recommended)
+sudo ./setup_usb.sh
+
+# Or manual mount
+sudo mount -o uid=$(id -u),gid=$(id -g) /dev/sda1 /media/usb0
+```
+
+### HiFiBerry Configuration
+The system expects HiFiBerry DAC+ADC Pro or compatible. Configuration includes:
+- Disable onboard audio in `/boot/config.txt`
+- Enable HiFiBerry overlay
+- Set correct audio device index in `config.json`
+See `AUDIO_FIX.md` for detailed troubleshooting.
+
+### Production Web Server
+The application uses **waitress**, a production-ready WSGI server for Python web apps. This eliminates the Flask development server warning and provides:
+- Thread pooling (4 worker threads by default)
+- Better performance and stability
+- Production-safe error handling
+- No "development server" warnings
+
+The server configuration is in `rotary_phone_web.py` line ~2000:
+```python
+serve(app, host='0.0.0.0', port=WEB_PORT, threads=4)
+```
+
+To adjust thread count or other waitress settings, modify the `serve()` call parameters.
+
+## Project Structure
+
+```
+wedding-phone/
+├── rotary_phone_web.py       # Main application (Flask + GPIO + Audio)
+├── test_complete.py           # Audio testing script
+├── config.json                # Configuration (copy from config.example.json)
+├── config.example.json        # Configuration template
+├── Makefile                   # Build commands
+├── pyproject.toml             # Python package metadata
+├── wedding-phone.service      # Systemd service template
+├── install_service.sh         # Service installer
+├── setup_usb.sh               # USB setup script
+├── configure_hifiberry.sh     # HiFiBerry configuration
+├── README.md                  # User documentation
+├── CHANGELOG.md               # Version history
+├── AUDIO_FIX.md              # Audio troubleshooting
+└── templates/                 # Auto-generated on first run
+    └── index.html            # Web interface (auto-generated)
+```
+
+Runtime data (auto-created):
+```
+rotary_phone_data/           # Configurable via config.json
+├── recordings/              # Guest voice recordings
+├── sounds/                  # Greeting WAV files
+└── user_config.json        # Runtime settings (volume, active greeting)
+```
+
+## Dependencies
+
+**Core:**
+- flask >= 2.3.0 (web framework)
+- numpy >= 1.21.0 (audio processing)
+- pyaudio >= 0.2.13 (audio I/O)
+- RPi.GPIO >= 0.7.1 (GPIO control)
+- waitress >= 2.1.0 (production WSGI server)
+
+**System:**
+- portaudio19-dev (PyAudio backend)
+- Python 3.8+ (required for Flask 2.3+)
+
+**Development:**
+- UV package manager (recommended, faster than pip)
+- Make (command shortcuts)
+
+## Version Information
+
+Current version: 1.2.0
+
+See CHANGELOG.md for complete version history and upgrade notes.

Makefile

@@ -13,7 +13,7 @@ test:
 
 sync:
 	@echo "Installing/syncing dependencies..."
-	uv pip install flask numpy pyaudio RPi.GPIO
+	uv pip install flask numpy pyaudio RPi.GPIO waitress
 
 install: sync
 	@echo "Dependencies installed!"

README.md

@@ -73,6 +73,7 @@ Web interface available at: `http://<raspberry-pi-ip>:8080`
 - **USB Backup**: Automatic backup to multiple USB drives with CRC32 verification
 - **Data Integrity**: Every file write is verified with CRC checksums
 - **HiFiBerry Support**: Optimized for HiFiBerry DAC+ADC Pro audio quality
+- **Production-Ready**: Uses Waitress WSGI server for stable, production-grade web serving
 - **Real-time Status**: Monitor phone status (on-hook/off-hook/recording)
 - **Auto-refresh**: Status updates every 5 seconds
 
@@ -95,6 +96,7 @@ Web interface available at: `http://<raspberry-pi-ip>:8080`
   - numpy>=1.21.0
   - pyaudio>=0.2.13
   - RPi.GPIO>=0.7.1
+  - waitress>=2.1.0 (production WSGI server)
 
 ## Installation
 
@@ -127,7 +129,7 @@ sudo apt-get install -y python3-pyaudio portaudio19-dev
 # Install Python dependencies with UV
 make sync
 # Or manually:
-# uv pip install flask numpy pyaudio RPi.GPIO
+# uv pip install flask numpy pyaudio RPi.GPIO waitress
 ```
 
 #### Option B: Using pip
@@ -135,7 +137,7 @@ make sync
 ```bash
 sudo apt-get update
 sudo apt-get install -y python3-pip python3-pyaudio portaudio19-dev
-pip3 install flask numpy RPi.GPIO
+pip3 install flask numpy RPi.GPIO waitress
 ```
 
 ### 4. Configure HiFiBerry

pyproject.toml

@@ -9,6 +9,7 @@ dependencies = [
     "numpy>=1.21.0",
     "pyaudio>=0.2.13",
     "RPi.GPIO>=0.7.1",
+    "waitress>=2.1.0",
 ]
 
 [project.scripts]

rotary_phone_web.py

@@ -14,6 +14,7 @@ import numpy as np
 import threading
 from flask import Flask, render_template, request, send_file, jsonify, redirect, url_for
 from werkzeug.utils import secure_filename
+from waitress import serve
 import json
 import sys
 import zlib
@@ -1989,13 +1990,15 @@ def main():
     # Get and display local IP
     local_ip = get_local_ip()
     print("\n" + "="*60)
+    print(f"🚀 Wedding Phone System Starting...")
     print(f"Web Interface Available At:")
     print(f"  http://{local_ip}:{WEB_PORT}")
     print(f"  http://localhost:{WEB_PORT}")
     print("="*60 + "\n")
-    
+
-    # Start Flask web server
+    # Start production WSGI server (waitress)
-    app.run(host='0.0.0.0', port=WEB_PORT, debug=False, threaded=True)
+    print(f"Starting production server on 0.0.0.0:{WEB_PORT}")
+    serve(app, host='0.0.0.0', port=WEB_PORT, threads=4)
 
 if __name__ == "__main__":
     main()