Update mechanical folder structure for multiple sub-assemblies
- Refactor mechanical/ directory to support multiple sub-assemblies instead of just enclosures - Update mechanical/README.md with comprehensive sub-assembly organization examples - Enhance mechanical/cad/README.md with detailed sub-assembly structure (PCB mounts, sensor housing, connector panels, cooling, etc.) - Expand mechanical/enclosure/README.md to cover main housing, sub-enclosures, and removable panels - Improve mechanical/stl/README.md with broader 3D printing categories including tooling, prototyping, and custom components - Update mechanical/drawings/README.md with comprehensive technical drawing organization for all mechanical components - Add detailed manufacturing considerations, quality control procedures, and file management guidelines - Support complex projects with multiple mechanical sub-systems and assemblies
This commit is contained in:
@@ -1,3 +1,121 @@
|
||||
# /mechanical/stl
|
||||
|
||||
Exported STL files ready for printing.
|
||||
3D printable files for all mechanical components and sub-assemblies.
|
||||
|
||||
## Purpose
|
||||
This directory contains STL files ready for 3D printing, organized by functional categories. These files support prototyping, custom tooling, replacement parts, and production components.
|
||||
|
||||
## Organization by Function
|
||||
Organize STL files by their intended use and sub-assembly:
|
||||
|
||||
```
|
||||
stl/
|
||||
├── enclosure-parts/ # 3D printable enclosure components
|
||||
│ ├── housing-prototypes/
|
||||
│ ├── custom-panels/
|
||||
│ ├── mounting-brackets/
|
||||
│ └── access-covers/
|
||||
├── mounting-hardware/ # Custom brackets and mounting solutions
|
||||
│ ├── pcb-mounts/
|
||||
│ ├── sensor-brackets/
|
||||
│ ├── cable-management/
|
||||
│ └── standoffs-spacers/
|
||||
├── prototyping/ # Prototype and development parts
|
||||
│ ├── concept-models/
|
||||
│ ├── fit-test-parts/
|
||||
│ ├── functional-prototypes/
|
||||
│ └── design-iterations/
|
||||
├── tooling/ # Assembly and manufacturing aids
|
||||
│ ├── assembly-jigs/
|
||||
│ ├── test-fixtures/
|
||||
│ ├── alignment-tools/
|
||||
│ └── handling-fixtures/
|
||||
├── replacement-parts/ # Service and maintenance components
|
||||
│ ├── wear-parts/
|
||||
│ ├── consumables/
|
||||
│ └── field-replaceable/
|
||||
└── custom-components/ # Project-specific mechanical parts
|
||||
├── actuator-parts/
|
||||
├── interface-components/
|
||||
├── structural-elements/
|
||||
└── specialty-hardware/
|
||||
```
|
||||
|
||||
## File Naming Convention
|
||||
Use descriptive names that include key specifications:
|
||||
- `PCB-Mount-Bracket_M3-Holes_v2.1.stl`
|
||||
- `Sensor-Housing-Top_IP65_ABS.stl`
|
||||
- `Cable-Gland_PG16_TPU-Flexible.stl`
|
||||
- `Assembly-Jig_Main-PCB_PLA.stl`
|
||||
|
||||
## Print Settings Documentation
|
||||
Include recommended print settings for each component:
|
||||
|
||||
### Material Recommendations
|
||||
- **PLA**: Prototyping, non-critical parts, tooling
|
||||
- **PETG**: Mechanical parts, chemical resistance
|
||||
- **ABS**: Structural components, higher temperature resistance
|
||||
- **TPU**: Flexible parts, gaskets, vibration dampening
|
||||
- **ASA**: Outdoor use, UV resistance
|
||||
- **PC**: High strength, high temperature applications
|
||||
|
||||
### Print Quality Settings
|
||||
Document recommended settings for each part:
|
||||
- **Layer Height**: 0.1mm (fine), 0.2mm (standard), 0.3mm (draft)
|
||||
- **Infill**: 10-20% (light), 40-60% (standard), 80-100% (structural)
|
||||
- **Support**: Required/not required, support type
|
||||
- **Orientation**: Optimal print orientation for strength/finish
|
||||
- **Post-Processing**: Required finishing operations
|
||||
|
||||
## Quality Control
|
||||
### Print Validation
|
||||
- **Dimensional Accuracy**: Critical dimensions and tolerances
|
||||
- **Surface Finish**: Required surface quality
|
||||
- **Mechanical Properties**: Strength and durability requirements
|
||||
- **Fit and Function**: Assembly and mating requirements
|
||||
|
||||
### Testing Procedures
|
||||
- **Fit Testing**: Verify assembly with mating parts
|
||||
- **Functional Testing**: Confirm operational requirements
|
||||
- **Durability Testing**: Lifecycle and wear testing
|
||||
- **Environmental Testing**: Temperature and chemical resistance
|
||||
|
||||
## Manufacturing Notes
|
||||
### Production Considerations
|
||||
- **Print Time**: Estimated printing duration
|
||||
- **Material Usage**: Filament consumption estimates
|
||||
- **Batch Production**: Multiple part printing strategies
|
||||
- **Quality Assurance**: Inspection and acceptance criteria
|
||||
|
||||
### Alternative Manufacturing
|
||||
Document when injection molding or machining might be preferred:
|
||||
- **Volume Thresholds**: When to consider other processes
|
||||
- **Material Limitations**: Properties not achievable with 3D printing
|
||||
- **Tolerance Requirements**: Precision beyond 3D printing capabilities
|
||||
- **Surface Finish**: Requirements for smooth or textured surfaces
|
||||
|
||||
## File Management
|
||||
### Version Control
|
||||
- Include version numbers in filenames
|
||||
- Document changes in commit messages
|
||||
- Tag releases for production parts
|
||||
- Maintain design history and rationale
|
||||
|
||||
### Source File References
|
||||
- Link STL files to source CAD files
|
||||
- Document any modifications made for 3D printing
|
||||
- Include original design intent and specifications
|
||||
- Reference assembly drawings and instructions
|
||||
|
||||
## Print Instructions
|
||||
### Setup Requirements
|
||||
- **Printer Specifications**: Minimum build volume and capabilities
|
||||
- **Material Preparation**: Drying and storage requirements
|
||||
- **Bed Preparation**: Adhesion and leveling requirements
|
||||
- **Environmental Conditions**: Temperature and humidity control
|
||||
|
||||
### Post-Processing
|
||||
- **Support Removal**: Techniques and tools required
|
||||
- **Surface Finishing**: Sanding, smoothing, or coating
|
||||
- **Assembly Preparation**: Drilling, tapping, or fitting operations
|
||||
- **Quality Inspection**: Dimensional and visual checks
|
||||
|
||||
Reference in New Issue
Block a user