Showing the latest 60 of ${fI(S.ledN)} events since the simulation started. The demo uses a short hash; the factory application uses SHA-256.
`})
};
+/* ================= work orders: derived from the same records the stations write ================= */
+const WST=[["mast","Mastering suite","g-pre"],["cut","Cutting room","g-metal"],["galv","Galvanics","g-metal"],["prep","Stamper prep","g-metal"],["press","Press floor","g-press"],["qc","Audio QC","g-out"],["lab","Material lab","g-pre"],["pack","Packing","g-out"],["ship","Dispatch","g-out"],["maint","Maintenance","g-gate"]];
+const WSTN=Object.fromEntries(WST.map(x=>[x[0],x]));
+const STG_WO={mast:"mast",cut:"cut",plate:"galv",prep:"prep",tp:"press",run:"press",fin:"pack",ship:"ship"};
+const WO_LOG={mast:"session log, engineer, chain settings, reference files for gate 2",cut:"lacquer IDs, microscope result per side, run-out text and fiducial, stylus, operator and time",galv:"part IDs with their parents, bath and cell, XRF thickness, listening check of the mother, archive position",prep:"stamper metrology on four zones, hardness on the centre slug, centring, rack position",press:"press, stamper set, label lot, compound lot, every cycle's telemetry and every optical result",qc:"match against the master, clicks per side, noise floor, channel balance, verdict",lab:"result per instrument, certificate against the specification, release or hold",pack:"assembly scan per copy, barcode grade, carton IDs",ship:"cartons, weights, carrier and tracking",maint:"fault, fix, downtime, test cycle"};
+/* who did it: engineers for mastering and cutting, numbered staff elsewhere; work finished at night is booked to the late shift */
+function opAt(key,t,st){
+ if(!inShift(t)){if(!st)return "next shift";const d=new Date(t);if(d.getHours()<6)d.setDate(d.getDate()-1);d.setHours(21,0,0,0);t=d.getTime();}
+ const h=new Date(t).getHours(),k=fnv(key+":"+dayKey(t)+":"+(h<14?1:2),3);
+ return st==="mast"?"Mastering engineer":st==="cut"?"Cutting engineer":st==="lab"?"Lab tech "+(k%2+1):st==="qc"?"QC tech "+(k%2+1):st==="maint"?"Maintenance tech "+(k%2+1):"Operator "+pad(2+k%13);}
+function stIds(o,k){const s=o.sets[k||0];return s?s.st.map(x=>x.id).join(", "):"";}
+function stageSteps(o,stId){
+ const n=o.sets.length,ids=a=>a?a.map(x=>x.id).join(", "):"";
+ switch(stId){
+ case "mast":return [["Badge in at the mastering suite","badge"],["Load the approved files","checksums"],["Side plan: order, gaps, level against side length"],["Master side A"],["Master side B"],["Reference files to the customer for gate 2"]];
+ case "cut":return [["Badge in at Lathe 1","badge"],["Scan two lacquer blanks",ids(o.lac)||"blank IDs"],["Load the cutting plan from the approved master"],["Cut side A"],["Microscope check, side A"],["Cut side B"],["Microscope check, side B"],["Scribe the run-out and the fiducial",o.catno+" A / B"],["Pack, hand to galvanics the same day"]];
+ case "plate":return o.repress?[["Scan the archived mothers",ids(o.mo)],["Mothers into "+(o.cell||"the cell")],["Grow "+n+" stamper set"+(n>1?"s":"")],["Separate: laser back marks, XRF thickness",stIds(o)],["Hand over to stamper prep"]]
+ :[["Scan the lacquers",ids(o.lac)],["Silver the lacquers"],["Father into "+(o.cell||"the bath")],["Separate the father: laser back mark, XRF",ids(o.fa)],["Mother into the bath"],["Separate the mother: listening check, archive",ids(o.mo)],["Grow "+n+" stamper set"+(n>1?"s":"")],["Separate the stampers: laser back marks, XRF",stIds(o)],["Hand over to stamper prep"]];
+ case "prep":return [["Scan each stamper's Data Matrix",stIds(o)],["Back-finish (Sibert VSF)"],["Punch the centre (Sibert VSP)"],["Coin the edge (Sibert VSC)"],["Confocal groove check on four zones"],["Hardness on the centre slug"],["Centring check"],["Into the rack, position logged"]];
+ case "tp":return [["Scan stamper set 1",stIds(o)],["Scan the label lot and the compound lot"],["Mount and heat up"],["Press 10 test pressings"],["Optical check and audio comparison"],["Pack 5 for the customer, courier out"]];
+ case "run":{const k=Math.min(o.setIdx,Math.max(0,o.sets.length-1));return [["Badge in at the press","badge"],["Scan stamper set "+(k+1),stIds(o,k)],["Scan the label lot",o.labelLot||"label lot"],["Confirm the compound lot in the hopper",o.lots.slice(-1)[0]||"lot ID"],["Mount the stampers, heat up"],["First-off: optical pass, copy to audio QC"],["Press "+fI(o.qty)+" good copies"],["Unmount, stampers to the rack"]];}
+ case "fin":return [["Scan the order",o.id],["Sleeve and jacket each copy"],["Assembly scan: run-out code against the jacket barcode","each copy"],["Barcode verification on every unit"],...(o.shrink?[["Shrink wrap"]]:[]),["Cartons, packing list, label"]];
+ case "ship":return [["Pick the cartons",o.ship?o.ship.boxes+" cartons":""],["Weigh, print the carrier label"],["Hand over to "+(o.ship?o.ship.carrier:"the carrier"),o.ship?o.ship.trk:""]];
+ }
+ return [];
+}
+function stageTitle(o,stId){const n=(o.sets.length||Math.max(1,Math.ceil(o.qty*1.08/1000)))*2;
+ return {mast:"Vinyl mastering, sides A and B",cut:"Cut the lacquers, sides A and B",plate:o.repress?`Grow ${n} stampers from the archived mothers`:`Electroforming: father, mother, ${n} stampers`,prep:`Finish and measure ${n} stampers`,tp:"Press 10 test pressings",run:`Press run, ${fI(o.qty)} copies`,fin:`Pack ${fI(o.good||o.qty)} copies`,ship:`Dispatch ${o.ship?o.ship.boxes:Math.ceil(o.qty/50)} cartons`}[stId];}
+function stageWO(o,stId,status){
+ const h=o.hist.filter(x=>x.id===stId).pop();
+ const w={id:`WO-${o.n}-${stId}`,st:STG_WO[stId],title:stageTitle(o,stId),o,ref:o.id,refT:o.title,status,steps:stageSteps(o,stId),pr:0,start:null,end:null,plan:null,where:""};
+ if(status==="done"){w.start=h.a;w.end=h.b;w.pr=1;}
+ else if(status==="doing"){w.start=o.ss;
+ if(stId==="run"){const p=pById(o.press),e=eta(o);w.end=e?e.runEnd:null;w.where=o.press||"waiting for a press";
+ w.pr=p&&p.st==="change"&&o.good===0?Math.max(0.13,Math.min(0.62,0.13+0.5*(1-(p.until-S.t)/(40*MIN)))):o.good===0?0.63:0.75+0.24*o.good/o.qty;}
+ else{w.end=o.ss+o.sd;w.pr=Math.max(0,Math.min(1,(S.t-o.ss)/o.sd));}}
+ else{if(stId==="run"){const s=schedEst(o);if(s){w.plan=s.start;w.end=s.end;w.where=s.press;}}else{const cur=STAGES[o.si];if(cur.d&&!cur.gate)w.plan=o.ss+o.sd;}}
+ if(stId==="tp")w.where="D1-"+(o.n%2?"A":"B");
+ const p=pById(o.press);
+ w.who=status==="todo"?"":stId==="run"&&status==="doing"&&p?p.op:opAt(w.id,status==="done"?w.end:S.t,status==="done"||STG_WO[stId]==="galv"?w.st:(inShift(S.t)?w.st:null));
+ return w;
+}
+function orderWOs(o){return STAGES.map((s,i)=>[s,i]).filter(([s])=>STG_WO[s.id]&&stageOn(o,s)).map(([s,i])=>{const h=o.hist.filter(x=>x.id===s.id).pop();return stageWO(o,s.id,h&&h.b!=null?"done":o.si===i?"doing":"todo");});}
+function workOrders(){
+ const W=[],t0=S.day.t0,T=S.t;
+ for(const o of S.orders){
+ for(const h of o.hist)if(h.b!=null&&h.b>=t0&&h.b<=T&&STG_WO[h.id])W.push(stageWO(o,h.id,"done"));
+ const cur=STAGES[o.si].id;
+ if(STG_WO[cur])W.push(stageWO(o,cur,"doing"));
+ if(cur==="queue")W.push(stageWO(o,"run","todo"));
+ if(["mast","cut","plate","prep","fin"].includes(cur)){const ni=nextIdx(o),ns=STAGES[ni];if(STG_WO[ns.id]&&!ns.gate)W.push(stageWO(o,ns.id,"todo"));}
+ for(const s of o.sets)if(s.retired&&s.retired>=t0&&s.retired+20*MIN<=T)W.push(setWO(o,s.n+1,"done",s.retired,s.retired+20*MIN,s.press));
+ }
+ for(const p of S.presses){
+ const o=p.order;
+ if(o&&p.st==="change"&&p.why.startsWith("Stamper change"))W.push(setWO(o,o.setIdx+1,"doing",p.until-20*MIN,p.until,p.id));
+ else if(o&&p.set&&p.set.plays>p.set.life*0.75&&o.qty-o.good>p.set.life-p.set.plays)W.push(setWO(o,p.set.n+1,"todo",addShiftH(S.t,(p.set.life-p.set.plays)/rateH(p)),null,p.id));
+ for(const s of p.stops){const w={id:`WO-${p.id}-m${Math.floor(s.t/1000).toString(36)}`,st:"maint",title:"Clear fault: "+s.why.toLowerCase(),p,ref:p.id,refT:s.order||"",steps:[["Fault acknowledged on the press panel","badge"],["Fix: "+s.why.toLowerCase()],["Test cycle, back to production"]],start:s.t,end:s.until,where:p.id};
+ if(s.t<=T&&s.until>T)W.push(Object.assign(w,{status:"doing",pr:(T-s.t)/(s.until-s.t),who:opAt(w.id,T,"maint")}));
+ else if(s.until>=t0&&s.until<=T)W.push(Object.assign(w,{status:"done",pr:1,who:opAt(w.id,s.until,"maint")}));}
+ }
+ for(const L of S.lots){
+ const lab={id:`WO-${L.id}-lab`,st:"lab",title:"Lab gate, "+MAT[L.mat].toLowerCase(),L,ref:L.id,refT:SUP[L.sup],steps:[["Scan the lot label, take a sealed sample",L.id],["Moisture"],["Heat stability strips"],["Density"],[L.mat==="black"?"Colour and gloss":"Colour"],["Fines and ash"],["Plaque: speck count"],["Certificate against the specification"]],start:L.arr,end:L.labDone};
+ if(L.st==="lab")W.push(Object.assign(lab,{status:"doing",pr:Math.max(0,Math.min(1,(T-L.arr)/(L.labDone-L.arr))),who:opAt(lab.id,T,inShift(T)?"lab":null)}));
+ else if(L.labDone>=t0&&L.labDone<=T)W.push(Object.assign(lab,{status:"done",pr:1,who:opAt(lab.id,L.labDone,"lab")}));
+ const rel={id:`WO-${L.id}-rel`,st:"lab",title:"Release test pressing, "+L.id,L,ref:L.id,refT:MAT[L.mat],steps:[["Scan the lot into the test hopper",L.id],["Press release test pressings"],["Optical check and audio comparison"],["Release the lot in the system"]],start:L.labDone,end:L.tpDone||L.rel};
+ if(L.st==="tp")W.push(Object.assign(rel,{status:"doing",pr:Math.max(0,Math.min(1,(T-L.labDone)/(L.tpDone-L.labDone))),who:opAt(rel.id,T,inShift(T)?"lab":null)}));
+ else if(L.rel&&L.rel>=t0&&L.rel<=T)W.push(Object.assign(rel,{status:"done",pr:1,who:opAt(rel.id,L.rel,"lab")}));
+ if(L.st==="hold"||L.st==="dry"){const d={id:`WO-${L.id}-dry`,st:"lab",title:"Re-dry and retest "+L.id,L,ref:L.id,refT:"moisture "+f2(L.res.moist)+" %, limit "+f2(LIMS.moist)+" %",steps:[["Move the lot to the dryer",L.id],["Dry for 4 h"],["Retest moisture, then the release test pressing"]],prio:true};
+ if(L.st==="hold")W.push(Object.assign(d,{status:"todo",pr:0,plan:T,who:""}));
+ else W.push(Object.assign(d,{status:"doing",start:L.dryDone-4*HR,end:L.dryDone,pr:(T-(L.dryDone-4*HR))/(4*HR),who:opAt(d.id,T,inShift(T)?"lab":null)}));}
+ }
+ for(const x of S.aud){const o=S.byId[x.o],a=x.a;if(!o)continue;
+ const w={id:`WO-${o.n}-q${a.copy}s${a.set}`,st:"qc",title:"Listening check, "+(a.first?"first-off of set "+a.set:"copy #"+fI(a.copy)),o,ref:o.id,refT:o.title,steps:[["Scan the record key",a.key],["Needle-drop, side A"],["Needle-drop, side B"],["Compare with the source master"],["Result to the log"]],start:a.t,end:a.rt,where:"Audio QC station"};
+ if(a.t<=T&&a.rt>T)W.push(Object.assign(w,{status:"doing",pr:(T-a.t)/(a.rt-a.t),who:opAt(w.id,T,inShift(T)?"qc":null)}));
+ else if(a.rt>=t0&&a.rt<=T)W.push(Object.assign(w,{status:"done",pr:1,who:opAt(w.id,a.rt,"qc")}));}
+ return W;
+}
+function setWO(o,k,status,start,end,pid){const old=o.sets[k-2],nw=o.sets[k-1];
+ return {id:`WO-${o.n}-set${k}`,st:"press",title:`Stamper change to set ${k} on ${pid}`,o,ref:o.id,refT:o.title,status,pr:status==="done"?1:status==="doing"?Math.max(0,Math.min(1,(S.t-start)/(end-start))):0,start:status==="todo"?null:start,end,plan:status==="todo"?start:null,where:pid,
+ steps:[["Scan the worn set out",old?old.st.map(x=>x.id).join(", "):""],["Scan set "+k+" in",nw?nw.st.map(x=>x.id).join(", "):"from the rack"],["Mount and heat up"],["First-off to audio QC"]],who:status==="todo"?"":(pById(pid)&&pById(pid).op)||opAt(o.id+k,start,"press")};}
+function woById(id){const W=workOrders().find(w=>w.id===id);if(W)return W;
+ const m=/^WO-(\d+)-(mast|cut|plate|prep|tp|run|fin|ship)$/.exec(id||"");if(!m)return null;
+ const o=S.byId["CNX-"+m[1]];if(!o)return null;return orderWOs(o).find(w=>w.id===id)||null;}
+function woCur(w){const n=w.steps.length;return w.status==="done"?n:w.status==="todo"?0:Math.min(n-1,Math.floor(w.pr*n));}
+function woTime(w){
+ if(w.status==="done")return "done "+fDT(w.end)+(w.who?" · "+w.who:"");
+ if(w.status==="doing")return "started "+fDT(w.start)+(w.end&&isFinite(w.end)?", done about "+fDT(w.end):"");
+ if(w.prio&&w.plan)return "now, waiting for the lab";
+ return w.plan?(w.st==="press"?"planned ":"arrives about ")+fDT(w.plan)+(w.where?" on "+w.where:""):"later";
+}
+const stChip=k=>`${WSTN[k][1]}`;
+function woCard(w){const c=woCur(w),n=w.steps.length;
+ return `
What every station does now and next. On the floor each station shows its own list on a kiosk: the operator taps the access badge and scans what each step asks for, and every confirmation lands in the event log.
`;
+ const SO={press:0,maint:1,cut:2,galv:3,prep:4,lab:5,pack:6,ship:7,mast:8,qc:9};
+ const doing=W.filter(w=>w.status==="doing").sort((a,b)=>SO[a.st]-SO[b.st]||(a.end||9e15)-(b.end||9e15)),todo=W.filter(w=>w.status==="todo").sort((a,b)=>(b.prio?1:0)-(a.prio?1:0)||(a.plan||9e15)-(b.plan||9e15)),done=W.filter(w=>w.status==="done").sort((a,b)=>b.end-a.end);
+ const busy=new Set(all.filter(w=>w.status==="doing").map(w=>w.st)).size;
+ return {
+ wK:kpi("In progress",fI(all.filter(w=>w.status==="doing").length),"across "+busy+" of "+WST.length+" stations")+kpi("Next up",fI(all.filter(w=>w.status==="todo").length),"planned or arriving")+kpi("Done today",fI(all.filter(w=>w.status==="done").length),"closed since 00:00")+kpi("Blocked by customers",fI(cnt(o=>STAGES[o.si].gate)),"orders at an approval gate"),
+ wF:[["all","All stations"],...WST].map(([k,l])=>{const n=all.filter(w=>(k==="all"||w.st===k)&&w.status!=="done").length;return ``;}).join(""),
+ wB:col("doing","In progress",doing)+col("todo","Next up",todo)+col("done","Done today",done)
+ };
+ }
+};
+PAGES.wo={
+ layout:()=>`← Work orders`,
+ blocks(){
+ const w=woById(S.ui.arg);
+ if(!w)return {kH:'
This work order is closed and no longer on the board.
',kG:""};
+ const c=woCur(w),n=w.steps.length,span=w.end&&w.start&&isFinite(w.end)?w.end-w.start:0;
+ /* when each finished step was confirmed: spread over the whole job when done, over the time so far when in progress (a press run's setup steps fall in the 40 min changeover) */
+ const run=/-run$/.test(w.id);
+ const stepAt=i=>run&&w.start?(i<5?w.start+(i+1)*8*MIN:i===5?w.start+41*MIN:w.end):w.status==="done"?(span?w.start+span*(i+1)/n:0):w.start?w.start+(S.t-w.start)*(i+1)/(c+0.5):0;
+ const steps=`${w.steps.map(([t,scan],i)=>{const st=i${st==="done"?"✓":i+1}
${esc(t)}${st==="done"?`${at}${w.who?" · "+esc(w.who):""}`:st==="now"?`in progress${w.st==="press"&&w.o&&w.o.press&&i===6?": "+fI(w.o.good)+" of "+fI(w.o.qty)+" good":""}`:""}
${scan?`${esc(scan)}`:""}`;}).join("")}`;
+ let ref="";
+ if(w.o){const o=w.o;ref=`
Steps follow the simulation in this demo. At the station each confirmation is an event in the hash-chained log, so the order history and the customer portal update as the work is done.